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Quick ROBOtics light weight tORch

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               SM-QRLTORCH

SAFETY INSTRUCTIONS AND WARNINGS

 

WARNING

WELDING  SPARKS  CAN  CAUSE  FIRES  AND 

EXPLOSIONS.  

23.  Causes of fire and explosion are: combustibles reached by 

the arc, flame, flying sparks, hot slag, or heated material.  

Remove combustibles from the work area and/or provide 

a fire watch.  

24.  Avoid oily or greasy clothing as sparks may ignite them.  Have 

a fire extinguisher nearby, and know how to use it.  

25.  Be  alert  to  the  danger  of  conduction  or  radiation.  For 

example, if welding or cutting is to be done on a metal 

wall, partition, ceiling, or roof, precautions must be taken 

to prevent ignition of combustibles on the other side.  

26.  Do not weld or cut containers that have held combustibles. 

All  hollow  spaces,  cavities  and  containers  should  be 

vented prior to welding or cutting to permit the escape 

of air or gases. Purging with inert gas is recommended.  

27. 

Never use oxygen in a welding torch

. Use only inert 

gases or inert gas mixes as required by the process.  Use 

of combustible compressed gases can cause explosions 

resulting in personal injury or death. Arcing against any 

compressed gas cylinder can cause cylinder damage or 

explosion. 

WARNING

NOISE CAN DAMAGE HEARING.

28.  Noise from the air carbon-arc process can damage your 

hearing. Wear protective hearing devices to ensure protection 

when  noise  levels  exceed  OSHA  standards. Adequate 

hearing protection devices must be worn by operators and 

surrounding personnel to ensure personal protection against 

noise. 

11.  Keep smoke, fumes, and gases from the breathing area. 
12.  Fumes from the welding or cutting process are of various 

types and strengths, depending on the kind of base metal 

being worked on.  To ensure your safety, do not breathe these 

fumes.

13.  Ventilation must be adequate to remove smoke, fumes, and 

gases during the operation to protect operators and other 

personnel in the area. 

14.  Vapors  of  chlorinated  solvents  can  form  the  toxic  gas 

“Phosgene” when exposed to ultraviolet radiation from an 

electric arc.  All solvents, degreasers, and potential sources 

of these vapors must be removed from the work area. 

15.  Fumes produced by welding or cutting, particularly in confined 

places, can cause discomfort and physical harm if inhaled over 

an extended period of time. 

16.  Provide adequate ventilation in the welding or cutting area. 

Use air-supplied respirators if ventilation is not adequate to 

remove all fumes and gases.   

Never ventilate with oxygen

Oxygen supports and vigorously accelerates fire.

WARNING

 ARC RAYS, HOT SLAG  AND SPARKS CAN INJURE 

EYES AND BURN SKIN .

17.  The welding and cutting processes produce extreme localized 

heat, and strong ultraviolet rays.  

18.  Never attempt to weld or cut without a welding helmet with 

the proper lens. Ensure that the lens complies with federal 

guidelines.  A number 12 to 14 shade filter lens provides the 

best protection against arc radiation.  When in a confined 

area, prevent the reflected arc rays from entering around the 

helmet. 

19.  Ensure all personnel in the work area are protected from arc 

rays and sparks. Approved shielding curtains and appropriate 

goggles should be used to provide protection to staff in the 

surrounding area and operators of nearby equipment.

20.  Unprotected skin should also be covered from arc rays, heat 

and molten metal.  Always wear protective gloves and clothing 

that does not allow skin to become exposed.  All pockets 

should be closed and cuffs sewn shut. Leather aprons, sleeves, 

leggings, etc., should be worn for out-of-position welding and 

cutting or for heavy operations using large electrodes. High top 

work shoes provide adequate protection from foot burns. 

For added protection use leather spats. 

21.  Flammable hair preparations should not be used when 

welding or cutting.  Wear ear plugs to protect ears from 

sparks. 

22.  Where  the  work  area  permits,  the  operator  should  be 

enclosed in an individual booth painted with a finish of 

low reflectivity such as zinc oxide. This is an important 

factor for absorbing ultraviolet radiations, and lamp black. 

The operator should be enclosed with non-combustible 

screens similarly painted. 

Содержание Light Weight

Страница 1: ...E GTAW SMAW INVERTER CC DC 115 V 230 V Version No AA 01 Issue Date June 30 2006 Manual No SM QRLTORCH 06 06 qUICK rOBOTICS tORCH installation Guide and replacement Parts Manual light Weight English Fr...

Страница 2: ...oid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide Tweco Robotics is a Global Brand of Arc Weldin...

Страница 3: ...Road Denton TX 76208 940 566 2000 www tweco com Copyright 2006 by Thermadyne Industries Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publish...

Страница 4: ...1 How to Use this Manual 2 4 2 02 Receipt of Equipment 2 4 2 03 Introduction 2 4 2 04 Standard Features 2 4 SECTION 3 Installation and Disassembly 3 6 3 01 Installation 3 6 3 02 Disassembly 3 8 SECTIO...

Страница 5: ...PMENT WITH PROTECTIVE INSULATORS OR COVERS REMOVED SERVICE OR REPAIR TO EQUIPMENTMUSTBEDONEBYAQUALIFIEDREPAIR TECHNICIAN OR TRAINED PERSONNEL ONLY 1 Do not touch live electrical parts 2 Do not touch a...

Страница 6: ...toxic gas Phosgene when exposed to ultraviolet radiation from an electric arc All solvents degreasers and potential sources of these vapors must be removed from the work area 15 Fumesproducedbyweldin...

Страница 7: ...ires and explosions Excessive noise can damage your hearing 1 03 Safety and Health NOTICE Be sure to read and fully comprehend the safety instuctions and warnings contained within section 1 of this ma...

Страница 8: ...ess and phone number in your area listed on the inside back cover of this manual Include the Manual number from page i and CD part number 64 2601 2 03 Introduction The new Tweco Robotics Quick Robotic...

Страница 9: ...r Cable This cable enables the connection of the QRLTorch to the RDM 2000 series Tweco Robotics Deflection Mount Stock No 3044 1860 Figure 1 QRL Series Air cooled Assembly INTRODUCTION AND DESCRIPTION...

Страница 10: ...ly Insertthefactorysupplied 5 32 T handleallenwrenchintothelockingscrewandrotate counterclockwise until it stops 5 Insert the conductor tube assembly into the torch block assembly The conductor tube i...

Страница 11: ...illerstylerearconnector plug re install the threaded connector plug nipple This connection should be wrench tight 15 Re insertthefactory supplied5 32 T handleallenwrench into the hole labeled Conduit...

Страница 12: ...duit radius 18 Re install the diffuser tip and nozzle onto the conductor tube assembly 19 Loosen the fixture connection and insert the torch and conductor tube assembly into position The key located o...

Страница 13: ...PIN SOCKET BLUE BLACK BROWN WHITE RED BLACK RECEPTACLE AMP 206705 2 HOUSING AMP 207008 1 E STOP CONNECTOR BLUE BROWN BLACK The QRL torch is furnished with a receptacle housing mounted on the front cas...

Страница 14: ...The torch and conductor tube assemblies have o rings for seals Lubrication of these o rings should be done periodically and periodical inspections should be made to ensure that the o rings do not deg...

Страница 15: ...r tube not tight in torch block 4 Loose contact tip or diffuser 5 Operating torch and cable assembly above recommended amperage rating 6 Power cable assembly damaged 7 Restricted water flow only QRW a...

Страница 16: ...LH 3045 1710 QRl Case 3 QR106 RLS 3045 1341 Conductor Tube Locking Screw Qty 5 4 QTRMS BS 3045 1156 Woodruff Keys Qty 5 5 QRL106S 3045 1347 Conduit Screw 6 QRLRH 3045 1706 QRL Receptacle Housing Assem...

Страница 17: ...5 2110 Tweco Connector Plug Uses R44 series Conduit 18 QTR176LH 2086 2624 Lincoln Connector Plug 2 71 68 83mm OAL EL176LH 2060 2680 Lincoln Connector Plug 3 84 97 54mm OAL 19 350 174PH 2035 2172 Panas...

Страница 18: ...1023 3m 0 9mm 1 2mm 1450 1041 1 2m 035in 045in R45 3545 4 4ft 035in 045in R45WN 3545 8 8ft 0 9mm 1 2mm 1450 1024 1 2m 0 9mm 1 2mm 1450 1042 2 4m 035in 045in R45 3545 8 8ft 035in 045in R45WN 3545 15 1...

Страница 19: ...ng the FRC service repairs on your product All products will be rebuilt and tested following the established test procedures and specifications for the specific product All repairs are done using orig...

Страница 20: ...for service interruption The remedies of the Purchaser set forth herein are exclusive and the liability of THERMADYNE with respect to any contract or anything done in connection therewith such as the...

Страница 21: ...tors Solenoids Fans Electric Motors Coolant Recirculators 1 year 1 year SMAW Stick Welding Equipment Parts Labor Dragster 85 Original Main Power Magnetics 1 year 1 year Original Main Power Rectifiers...

Страница 22: ...Ding Xi Rd Chang Ning District Shanghai PR 200052 Telephone 86 21 6280 1273 Fax 86 21 3226 0955 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 480...

Страница 23: ...World Headquarters Thermadyne Holdings Corporation Suite 300 16052 Swingley Ridge Road St Louis MO 63017 Telephone 636 728 3000 Fascimile 636 728 3010 Email www thermadyne com www tweco com...

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