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START-UP

9. Verify 

proper 

fl

 ame recti

fi

 cation. 

 

a.  Ensure the oven is in the off or cooling down 

  mode.

 b. 

Remove 

the 

fl

 ame signal ground wire from the 

  ignition 

module.

 

c.  Connect a DC multipurpose meter that is able 

 

 

to read micro amps (

u

A) in series with the 

fl

 ame 

  signal 

ground 

wire.

 

 

i.  Connect the red (+) meter lead to the free end 

of the 

fl

 ame signal ground wire.

 

 

ii. Connect the black (-) meter lead to the quick 

  

connect 

fl

 ame signal ground wire terminal on 

the ignition module.

 

d.  From the off or cooling down mode, select a 

  cooking 

pro

fi

 le to operate the oven burner.

 

e.  The reading must be above 1.5 DC 

u

A and it

must be steady.

 

The oven control system uses basic 

fl

 ame recti

fi

 cation 

 

to verify if a 

fl

 ame is present. The micro amps must 

 

be greater than 1.5 DC 

u

A. If the reading is below 

 1.5 

DC 

u

A or is not steady, remove the burner 

 

assembly and investigate the cause. Look for a loose 

 

ignition/sensor wire, or defective sensor assembly. 

 

Follow the troubleshooting steps outlined in the 

 service 

manual.

10. Con

fi

 rm all pressure taps have been properly closed 

 

off by performing a soap solution test (see 

 

Connections, pages 10-11). Look for any enlarging 

 

bubbles on all the gas connections. Always adhere 

 

to local gas codes and required methods of leakage 

 

testing in the immediate location (refer to the 

 

regulations in force in the country in which the 

 

appliance is being installed). The prevailing authority 

 

is the local code (or regulations).

11.  On the Start-Up Checklist, indicate if the gas 

 

connections passed the soap test.

Ventilation

Performing a ventilation test is required. TurboChef 

suggests using a smoke test; however, check with the local 

code authority to ensure that no other test is required (re-

fer to the regulations in force in the country in which the 

appliance is being installed). The prevailing authority is 

the local code (or regulations). Smoke testers are available 

through TurboChef. Call 800.90

TURBO

 

(+1 214-379-6000) for pricing and availability.

1.   Perform a smoke test.

 

a.  Turn on the ventilation hood.

 

b.  Turn the oven(s) on.

 

c.  Ready the oven for the smoke test.

 

 

i.  Select a cooking pro

fi

 le. 

 

 

ii.  Press the temperature key.

 

 

iii.  Press and hold the up arrow until the 

 

 

 

display reads above 500°F (260°C).

5.  Turn the oven on and select a cooking pro

fi

 le. 

 

During warmup (or while both fan speeds are set to 

 

65%), verify the gas pressure at the main burner 

 during 

100% 

fl

 ame. Take this reading from the 

 

lower tap of the gas valve (

fi

 g. 

Gas, Steps 4-7

). This 

 

tap shows the gas valve’s internal regulator settings. 

 

The maximum operating pressure for natural gas

 

and propane is 3.5” W.C. (88.9 mmH

2

O, 8.71 mb), 

 

unless operating I

2L

 gas — see note below. If needed, 

 

using an 8mm nut driver, adjust the 8mm nut (

fi

 g. 

 

Gas, Steps 4-7

) until the manometer reads 3.5” W.C. 

 (88.9 

mmH

2

O, 8.71 mb) unless operating I

2L

 gas — 

 

see note below. Turn the 8mm nut driver clockwise 

 

to increase the pressure, or counterclockwise to 

 

decrease the pressure.

NOTE:

 The oven operates at the same pressures for all 

types of gas, except I

2L 

(4” W.C. [101.6 mmH

2

O, 

9.96 mb]).

NOTE:

 Pressures are factory set and require only minimal 

adjustment. Verify oven operation on the display. Con-

fi

 rm the oven is operating at 100% at the time of the test.

6.  Verify the gas pressures at minimum 

fl

 ame. This 

 

measurement is taken from the lower tap of the gas 

 

valve while either the red or white wire is 

 

disconnected (page 11, 

fi

 g. 

Gas, Steps 4-7

). This tap 

 

will show the gas valve’s internal minimum 

fl

 ame 

 

regulator settings. The pressure for both natural gas 

 

and propane is 0.10” W.C. (2.54 mmH

2

O, 0.249 

 

mb). If needed, using a 5mm nut driver, adjust the 

 

5mm nut (page 11, 

fi

 g. 

Gas, Steps 4-7

) until the 

 

electronic manometer reads 0.10” W.C. (2.54 mm

 

H

2

O, 0.249 mb). Reconnect the wire you 

 disconnected.

NOTE: 

To ensure the burner is operating at the mini-

mum 

fl

 ame, disconnect the red wire from the modulating 

coil of the gas valve (page 11, 

fi

 g. 

Gas, Steps 4-7

).

7.  Verify the incoming gas pressure (operating). This 

 

is the pressure sent to the oven from the existing 

 

piping system when the oven is operating at 100% 

 

fl

 ame. Take this reading from the upper tap of the 

 

gas valve (page 11, 

fi

 g. 

Gas, Steps 4-7

). This tap will 

 

show the incoming pressure before the regulator 

 

inside the gas valve. The pressures must be no less 

 

than 6” W.C. (152.4 mm H

2

O, 14.94mb)

 

and no 

 

more than 14” W.C. (350.6 mm H

2

O, 34.87 mb).

CAUTION: A pressure of less than 6” W.C. (152.4 

 mm 

H

2

O, 14.94mb) can cause potential cook 

 problems.

WARNING: The pressures must be no more than 

 

14” W.C. (350.6 mm H

2

O, 34.87 mb).

 

Otherwise, 

 

severe damage to the equipment can occur.

8.  On the Start-Up Checklist, indicate if any 

 

adjustments were made.

12

Содержание HHC-3240

Страница 1: ... Manual for the turbochef high h conveyor oven WARNING The initial start up pages 9 A1 MUST be performed by an authorized service technician If the initial start up is not performed by an authorized service technician the oven s warranty will be VOID ...

Страница 2: ......

Страница 3: ...For further information call 800 90TURBO or 1 214 379 6000 ...

Страница 4: ...s important for the proper installation of this oven Errors descriptive typographic or pictorial are subject to correction Specifications are subject to change without notice PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE ...

Страница 5: ... THE OVEN 4 STEP 3 INSTALL THE INLET GAS PIPE 5 STEP 4 STACK THE OVENS 5 STEP 5 INSTALL THE COMPONENTS 7 STEP 6 INSTALL THE WINDOW SELECT MODELS ONLY 8 Start Up Start Up Overview 9 Assembly 10 Connections 11 Gas 11 Ventilation 12 Start Up Checklist 13 Customer Checklist 13 Initial Start Up Checklist 14 Initial Start Up Checklist Form A1 ...

Страница 6: ...0 50 L to R HHC 6661 2 Conveyor 50 50 R to L HHC 6662 1 Conveyor 70 30 L to R HHC 6662 2 Conveyor 70 30 R to L HHC 6374 Cooling tube HHC 6464 Cover left lower HHC 6525 Cover left upper HHC 6463 Cover right lower HHC 6524 Cover right upper HHC 6574 Crumb tray kit for single or base oven HHC 6575 Crumb tray kit for middle or top oven HHC 6411 Guard chain HHC 6850 26 Leg kit for single oven HHC 6850 ...

Страница 7: ...ng pole through the lifting brackets The lifting pole must be to the following specifications 10 feet 3 05 m long 1 5 inch 38 1 mm diameter schedule 40 steel 1 4 Two lifts are required to lift the oven Position the lifts at each end of the oven and connect the lifting pole to the lifts using the lifting adapters WARNING Insert safety pins through the lifting pole as shown in the adjacent figure or...

Страница 8: ... the lifting brackets 2 4 Re position the lifts and re attach the lifting adapters to the lifting pole WARNING Insert safety pins through the lifting pole or place pipe caps on the ends whichever applies DANGER The oven is top heavy and will tip Position someone to steady the oven during lifting as shown in STEP 1 5 page 3 to minimize the risk of tipping 2 5 Using the lifts slowly raise the oven K...

Страница 9: ...nd when installing gas pipes DO NOT use Teflon tape as thread sealant 3 1 Remove the oven s back panel and install the 10 254mm gas pipe inlet refer to page 2 as shown adjacent The 10 254mm gas pipe inlet is only used on a single or bottom oven NOTE If installing a single oven proceed to STEP 5 page 7 4 1 If installing a double or triple stacked oven remove the gas pipe plug in the top of the base...

Страница 10: ...casters of the base oven 4 13 Lower the raised oven onto the base ovens 4 14 Remove the maneuvering casters from the back of the oven 4 15 Immediately discard the maneuvering casters These casters are not designed to be used again 4 16 Ensure that all the holes in the rear of the oven are plugged with the provided bolts 4 17 Install the stacking brackets to the middle and top ovens Both stacking b...

Страница 11: ...r is specific to the left and right sides of the oven s 5 7 Install the conveyor belt assembly on the oven The conveyor belt assembly can only be installed from the right side of the oven 5 8 Maneuver the conveyor into position by lifting both ends and moving it slightly back and forth until it catches in place Once the conveyor is in place you should not be able to move it unless you lift the end...

Страница 12: ... 2 STEP 6 INSTALL THE WINDOW SELECT MODELS ONLY 6 1 Remove the right hand window bracket 6 2 Insert the left side of the window into the left hand bracket 6 3 Insert the right side of the window into the previously removed right hand bracket 6 4 Install the supplied screw refer to page 2 in the top hole of the bracket and securely tighten 6 5 Install the supplied screw refer to page 2 in the botto...

Страница 13: ... remain disconnected and will remain out of warranty until all failing items are corrected and TurboChef is notified that the oven has passed all tests Required Equipment 5mm nut driver 8mm nut driver Digital manometer P N HHC 3001 Gas connection kit Single oven P N HHC 6580 Stacked oven P N HHC 6579 Leak test materials Philips head screw driver Smoke tester Straight blade screw driver Maintenance...

Страница 14: ...nsion Assembly 1 Ensure the legs are securely attached 2 Ensure the leg bolts are tightened 3 Ensure the window is correctly installed Refer to page 8 STEP 6 4 Ensure the conveyor belt assembly is correctly installed Refer to page 7 STEPS 5 7 5 9 5 Verify that the oven is cofigured to drive the belt in the correct direction see below illustrations a Open the right end bell b Remove the front panel...

Страница 15: ... 14 94mb and no more than 14 W C 350 6 mm H2 O 34 87 mb Otherwise severe damage to the equipment can occur Connections Leak testing all connections is required NOTE TurboChef suggests using a soap solution however check with the local code authority to ensure that no other test is required refer to the regulations in force in the country in which the appliance is being installed The prevailing aut...

Страница 16: ... 260 C 5 Turn the oven on and select a cooking profile During warmup or while both fan speeds are set to 65 verify the gas pressure at the main burner during 100 flame Take this reading from the lower tap of the gas valve fig Gas Steps 4 7 This tap shows the gas valve s internal regulator settings The maximum operating pressure for natural gas and propane is 3 5 W C 88 9 mmH2 O 8 71 mb unless oper...

Страница 17: ...o select the belt Multiple belt ovens will have front and rear options v Press and hold the down arrow until the display shows the lowest belt speed vi Ensure that the oven has reached 500 F 260 C d Light and place the smoke tester on a non combustible plate e Place the plate on the conveyor in the middle of the oven 2 Verify the ventilation hood passes the smoke test If 80 of the smoke is capture...

Страница 18: ... minimum 1 inch 25 4 mm I D full flow valve is required for double or triple ovens Ventilation Operable at the time of this Start Up NOTE It is the recipient s responsibility to report to the freight company any concealed or non concealed damage Check the oven attachments installation kit and oven shipping container for damage The freight company must be notified of any claims IMMEDIATELY NOTE It ...

Страница 19: ...ed 10 Installed strain relief cable 11 Holes in the rear of the oven plugged 12 If applicable are the stacking brackets correctly installed 13 Is the chain set to the correct tension Connections Checklist page 11 1 Soap tested all connections for gas leaks 2 Breaker size 3 Individual breakers for each unit 4 Factory supplied electrical plug used 5 Voltage readings at the terminal block L1 L2 L1 Gr...

Страница 20: ......

Страница 21: ......

Страница 22: ...x Concourse Parkway Suite 1900 Atlanta Georgia 30328 USA 1 678 987 1700 PHONE 1 678 987 1750 FAX Global Operations 4240 International Pkwy Suite 105 Carrollton Texas 75007 USA 1 214 379 6000 PHONE 1 214 379 6073 FAX Customer Service 800 90TURBO 1 214 379 6000 turbochef com Part Number HHC 6651 Rev C May 2008 Country Code NA EU Accelerating the World of CookingTM ...

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