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12 

SP-415  Inner/Outer Thigh 

Owner’s Manual: Assembly Instructions 

Item No.

Description

Part No.

Qty

Item No.

Description

Part No.

Qty

1

WEIGHT STACK FRAME 54" LONG

UP0780

1

52

NYLON BUSHING 1 X 1 1/2 X 7/8 X 1 3/4 X 1/8           

BNH0531

4

2

WEIGHT SHROUD 54" LONG

UP0781

1

53

ROLL PIN 3/16 X 3/4           

BNH0663

1

3

WEIGHT SHROUD W/PLATE 54" LONG                        UP0782

1

54

PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/4" SQ.            

BNH0059

2

4

GUIDE ROD 3/4 X 53 5/8

UP0783

2

55

PLASTIC INSERT CAP 1 3/4" SQ. 

BNH0053

1

5

GUIDE ROD RETAINER

UP0784

1

56

PLASTIC INSERT CAP 1 3/4" RD.

BNH0011

4

6

WEIGHT STACK SPACER 4"                                

UP0786

2

57

PLASTIC INSERT CAP 2" SQ.

BNH0012

4

7

15 LB WEIGHT PLATE

BNH0926

14

58

PLASTIC INSERT CAP 1" X 2"

BNH0005

3

8

10 LB TOP PLATE W/ADJ. SLTR BAR 14 WTS

BNH1097

1

59

PLASTIC END CAP 2 X 3 (SIMPLEX)

BNH0606

4

9

PLASTIC SHROUD GAP COVER 27" LONG

BNH1083

1

60

RUBBER BUMPER 3/8 X 1 1/2           

BNH0514

1

10

PLASTIC SHROUD LID 5/8 X 14-1/8 X 10

BNH0185

1

61

RUBBER TUBE 1.625 X 1.875 X 6                         

BNH0978

2

11

PLASTIC SHROUD EDGE PROTECTOR 1/8 X 27

BNH0599

2

62

RUBBER TUBE 1.625 X 1.875 X 11 3/4                    

BNH0980

2

12

SHROUD GAP COVER CONNECTOR 

BNH1183

2

63

RUBBER GRIP 1 ID X .125 X 7 1/4                     

BNH0963

2

13

EDGE PROTECTOR GRAY 54" LONG                           BNH1148

2

64

UHMW STOPPER 3/4 ID X 1 OD 1 3/8 

BNH0198

2

14

URETHANE BUMPER 1 3/4      

BNH0229

3

65

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4            

BNH0274

1

15

RUBBER DONUT 3/4 X 2 1/2                              

BNH0068

2

66

TURN/PULL PIN BODY W/LOCK                     

BNH0990

1

16

NYLON PULLEY 4 1/2 RD. WHITE                          

BNH0556

2

67

SOCKET SET SCREW 3/8-16 X 1/2           

BNH0474

4

17

U-STYLE TAPPED HOLE NUT 1/4-20        

BNH0708

8

68

FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4    

BNH0408

1

18

FLAT WASHER USS B/O 3/4 X 2"              

BNH0878

4

69

SOCKET SET SCREW 10-32 X 1/8                    

BNH0473

4

19

FLAT WASHER SAE B/O 3/8"             

BNH0239

25

70

RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042        

BNH0419

2

20

FLAT WASHER USS B/O 1/4"                              

BNH0233

8

71

ALUMINUM CAP 1"  RD. (CAP-100)                        

BNH0537

2

21

HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4         BNH0890

8

72

PUSH PULL PIN 1/2 X 5 5/8

BNH0586

1

22

NYLON INSERT LOCK NUT B/O 1/2-13                       BNH0212

8

73

BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 

BNH0896

3

23

NYLON INSERT JAM LOCK NUT B/O 3/8-16         

BNH0365

2

74

SPLIT LOCK WASHER B/O 3/8"  

BNH0658

1

24

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3-1/2            

BNH0263

6

75

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4            

BNH0273

4

25

FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3             

BNH0787

2

76

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2            

BNH0303

1

26

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2                

BNH0279

1

77

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3       

BNH0282

1

27

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 1/4            

BNH0576

2

78

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4            

BNH0312

4

28

RUBBER GROMMET 3/4" ID (2867-012)                      BNH0401

2

79

NYLON INSERT LOCK NUT B/O 3/8-16                      

BNH0214

7

29

FLAT WASHER SAE B/O 1/2"                              

BNH0238

16

80

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 1                

BNH0259

2

30

MAIN FRAME

UP0845

1

81

NYLON PULLEY 3 1/2"

BNH0553

2

31

RIGHT LEG ARM

UP0852

1

82

SPLIT LOCK WASHER Z/P 1/2"                                 

BNH0572

1

32

LEFT LEG ARM

UP0352

1

83

SPLIT LOCK WASHER B/O 1/2"  

BNH0653

2

33

ADJUSTABLE CAM

UP0846

1

84

CABLE HEX TAP BOLT Z/P 1/2-13 X 3

BNH1047

1

34

CAM SUPPORT TUBE

UP0847

1

85

FINISHED HEX NUT B/O 1/2-13                           

BNH0201

1

35

PIVOT AXLE SUPPORT TUBE 

UP0848

1

86

HEX KEY 3/32"        

BNH0372

1

36

PIVOT ACTUATOR PLATE

UP0357

1

87

HEX KEY 7/32"                         

BNH0575

1

37

BOTTOM CROSS BRACE

UP0849

1

88

HEX KEY 3/16"                          

BNH0371

1

38

RIGHT HANDLE

UP0270

1

89

SELECTOR PIN W/COIL DOUBLE LOCK                       

UP0466

1

39

LEFT HANDLE

UP0271

1

90

DECAL-WEIGHT NUMBERS 20-150 LB (14 PC SET)        

BNH1203

1

40

ADJUSTABLE BACK PAD TUBE

UP0361

1

91

U-STYLE TAPPED HOLE NUT 3/8-16        

BNH1211

2

41

PIVOT AXLE 

UP0363

2

92

DECAL-SIMPLEX II (1 7/8 X 5 3/16)                     

BNH1199 

1

42

SMALL COVER PLATE

UP1000

2

93

DECAL-TUFFSTUFF (2 3/4 X 19 1/16)    

BNH1200

1

43

LEG PAD PIVOT BRACKET

UP0364

2

94

DECAL-EXERCISE SP-415 INNER/OUTER THIGH

BNH1196

1

44

TOP CROSS BRACE

UP0891

1

95

DECAL-SMALL TUFFSTUFF  LOGO DIAMOND SHAPE             

BNH0359

1

45

SEAT PAD

UP0188

1

96

DECAL-ADJUST CABLE HERE                               

BNH0789

1

46

BACK PAD

UP0811

1

97

DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2              

BNH0143

1

47

WEAR COVER (OPTIONAL)

UP0851

1

98

DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2         

BNH0142

1

48

LEG PAD

UP0365

2

99

DECAL-CAUTION 1 3/4 X 5-1/2 HORIZONTAL                

BNH0126

1

49

INNER/OUTER CABLE

UP0867

1

100

DECAL-WARNING KEEP HANDS AND FINGERS...                BNH0620

1

50

BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8           BNH0527

8

101

SUPER LUBE TEFLON LUBRICANT  82340                    

BNH0704

2

51

BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8             BNH0528

4

SP-415 Inner/Outer Thigh 

Parts List

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

Содержание SP-415

Страница 1: ...e 06 03 02 TABLE OF CONTENTS Introduction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 9 Cable Adjustment Pg 8 Cable Mapping Diagram Fold out Pg 10 Exploded View Diagram Fold out Pg 11 Parts List Pg...

Страница 2: ...ion or problem regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wre...

Страница 3: ...assembly of the weight plates Note Lubricate the Guide Rods 4 with silicone or teflon lu bricant at this time FIG 3 Carefully begin sliding the Weight Plates 7 onto the Guide Rods 4 in position as sho...

Страница 4: ...ar 8 by threading the Finished Hex Nut 1 2 13 85 and inserting a Split Lock Washer 1 2 82 to the Cable Hex Tap Bolt 1 2 13 X 3 84 Then thread the Cable Hex Tap Bolt 1 2 13 X 3 84 to the threaded socke...

Страница 5: ...to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 5 using four Hex Head Cap Screws 1 4 20 X 3 4 21 and four Flat Washers 1 4 20 Loosely Fasten Do not completely fasten...

Страница 6: ...7 FIG 13 Maneuver the two Pivot Axles 41 into the holes on the bottom side of the Pivot Axle Support Tube 35 Next Loosely Fasten the Pivot Axle Support Tube 35 along with the two captive Pivot Axles 4...

Страница 7: ...he cable between the Nylon Pulleys and the Cover Plates 42 Next secure these assemblies and po sition the two Cover Plates 42 as shown above Note The black boxed letter pointing to the pulleys are use...

Страница 8: ...43 43 60 SP 415 Inner Outer Thigh FIG 23 Attach the Back Pad 46 to the Adjustable Back Pad Tube 40 using two Hex Head Cap Screws 3 8 16 X 1 1 4 75 and two Flat Washers SAE 3 8 19 40 46 FIG 22 Affix th...

Страница 9: ...ion Caution The Cable should be inspected and adjusted periodi cally to avoid any slack in the cable which would consequently prevent any damage to the equipment or personal injury CABLE ADJUSTMENT Ca...

Страница 10: ...Socket Cap Screws 3 8 16 X 3 25 9 10 2 3 SP 415 Inner Outer Thigh FIG 27 Align the edges of both Shrouds 2 3 with the grooves of the Plastic Shroud Gap Cover 9 and slide it down as shown above FIG 28...

Страница 11: ...H0658 1 24 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 3 1 2 BNH0263 6 75 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 4 BNH0273 4 25 FLAT HEAD SOCKET CAP SCREW B O 3 8 16 X 3 BNH0787 2 76 HEX HEAD CAP SCREW GR...

Страница 12: ...sts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRA...

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