2 MAINTENANCE
Tke2pff
INTRODUCTION
This maintenance schedule given overleaf describes the maintenance requirements for the Sprint ST model. The right
hand column of the table shows which section of this manual to refer to for information on how to carry out each
maintenance activity.
A
WARNING: The importance of good maintenance cannot be overestimated. The tasks described
will help to ensure the safe and reliable operation of your Triumph motorcycle. Never attempt to cut
costs by neglecting the maintenance requirements of your machine as this will result in the premature failure
of the component(s) concerned and may lead to an unsafe riding condition and an accident.
Service Check Sheets
Triumph are pleased to be able to offer pads of service check sheets to aid technicians during servicing of Triumph
motorcycles. Each pad has 50 single sided service sheets which have tick boxes to indicate the correct maintenance
requirement at each mileage interval.
The pads are available from your Triumph parts department under the following part numbers:
T3854095 - Service Sheet Pad, English Language
T3854096 - Service Sheet Pad, French Language
T3854097 - Service Sheet Pad, German Language
I'
!
R
SCHEDULED MAINTENANCE CHECK SHEET - EFI MODELS
Customer Name
Mileage:
Model:
Technician Name:
Job No:
V.I.N.:
Date in:
Work completed (signeNre)
Registration No:
Under Warranty: Yes
r
No
Date req'd:
Carry out
al
the aperaaons specified 000.660 00 required k0ervals. Addaonal operations
rrsal
be carried at the specified lima mileage .Newel whichever comes
lost.
MPORTANI': undo aavws operating osodlOona, cwtWn dams nquke mon tapes aarrioitg,
1
05
08
to er 0wrr'a
hreook
for hrtlw 8510nn060n.
First 500 Miles/800 Kms/1 Month'
J
First 500 Miles/800 Kms/1 Month'
Every 6000 m6es/10000 Kms/l Year
= COmplete
Every 6000miles/10000Kms/1 Year
= Complete
Every 620001111106/20000 0110/2 Veers'
I I
Every 12000 miles20000 Kms/2 Years'
Eos 18000 miles/30000 Kms/3 Years
Every 24000 mies/40000 Kms/4 Years'
Every 18000 miles/30000 Kms/3 Years'
booty 24000 miles/40000 Kms
r
4 Years'
3
'
Whichever comes first
' Whichever comes first
]
q
]
q q
1.
Position motorcycle in a position for repair. Ensure
q
3
q q q
27. Lubricate drive chain- (also to be checked every
that Me motorcycle is safety supported on/by any
200 miles)
lifting equipment used.
q
i] 28. Lubricate rear wheel bearing
]
q
Q Q ] 2.
Check lights, hom, indicators, instrument warring
lights, brake lights and instruments for correct
q
] 29. Rase front wheel off the ground and inspect
operation,
steering head (headstock) bearings for tree play.
Lower the front wheels to the ground when
0
q q q q
3.
Check engine management system tot stored
complete.
diagnostic trouble codes.
Q
q q q q
30. Check clearing for free operation.
4.
Disconnect battery, negative (black) lead lest.
Remove bodywork. fuel tank and airbox as
q q q q
3
31. Inspect front looks for oil leaks/damage/smooth
necessary.
Always store displaced bodywork
operation.
safely to prevent accidental damage and observe
Me fuel handling precautions in Me service
q
Q 32. Lubricate the headstock bearing.
manual.
,]
] 33. Renew fork ad.
q
.J
q
J 7 5.
Check/adjust batlery electrolyte level (Yuasa
batteries orgy).
q
34. Temporarily fit slave fuel supply.
q
q
35. Attach exhs act extraction equipment, tefit the
q
'J
q
J 7 6.
Inspect fuel system and hoses for leaks damage,
cracks, deterioration and chafing.
battery and ctlan Me engine. Check that low oil
pressure warning light extinguishes.
Stop the
J ] ] ;.] 7.
Inspect
0600119
system and hoses W signs of leeks,
engine. Check and
0110811100009/0010118001.
damage, ttto6o , cracks and detenom600. VoosIy
q
] 36. Attach vacuum gauges
10
each throttle body. Stan
inspect has. Gips or
550
0069.
the engine and
01100 10
reach normal operating
] ] ] ] ] 6.
Add 50% coolant mixture N the expansion lank as
temperature.
Ch
anon.
just Me MroMe body
vacuum synchronisation.
necessary. Do not overfill.
] ,] Q ;] 9.
Inspect throttle cable for damage, fraying and for
correct level of free play. Adjust it necessary.t
U ] J .3
q
37. Visually
.
inspect all fixings for security. Tighten to
Me correct torque as necessary.
q
] 38. Refit all items removed during operation 4
] .] ] 10. Inspect brake pads for wear.
Reconnect the battery, positive (red) lead first.
J ] ] ] 11. Check and top up both brake master cylinders.
J
q q q q
39. Carry out road test (minimum 15 km/10 miles).
..I J ]
3 3
12. Check and adjust clutch cable.
]
] 13. Renew air cleaner element.
Additional ORerations
q
q
.J 0 ] 14. Inspect wheels for cracks, kerb damage etc.
The following additional operations must be carried out at the specified
q
] U 315. Inspect tyres for damage, tread wear, bulges, cuts
hme/mileage interval whichever comes first.
and splits. Check/adjust tyre inflation pressures.
Every 2 years/12000 miles/20.000 Km
q
q
J Q J 16. Inspect for oil leaks from all areas including oil
31.
Renew all brake master cylinder, and brake caliper
cooler, oil cooler pipes and engine area.
pressure and dust seals.
q q
]
q
] 17. Remove sump plug 000011000110 drain out
32.
Renew brake fluid.
Q
q
J U J 18.
Renew the sung pug washer and refit sump plug.
33.
Renew coolant. Ensure 50% coolant mixture is maintained.
:J U J U 319. Renew the engine oil filter.
Every 3 veers
q
q
] ] ] 20. Refill the engine with correct specification engine
oil.
31.
Lubricate the Swinging atoll bearings.
Every 4
miles/40.000Km
years024.080
]
21. Adjust spark plug gaps.
31.
Renew all brake hoses.
] 22. Renew spark plugs.
Report Additional Work Carried Out:
]
]
23. Check all valve clearances, adjust as necessary..
]
q
] ] ] 24. Inspect drive chain for wear.tt
]
] 25. Renew fuel filter.
3 ]
q
] 26. Inspect drive chain for correct adjustment. (also to
be checked every 500 miles)
t
Adjustments subject to additional charge above basic cost of servicing.
tt
Renew drive chain 1100001001 above the service limh..
2.2
Содержание Daytona 955i
Страница 1: ...T595 DAYTONA T509 SPEED TRIPLE DAYTONA 955i SPEED TRIPLE 955cc...
Страница 32: ...MAINTENANCE CONTENTS Page Introduction 2 2 ServiceCheck Sheets 2 2 MaintenaceChart 2 3 2 1...
Страница 37: ...Exploded View Cam Cover 25 Nm ThUMI CYLINDER HEAD CAMSHAFT 3 3 3...
Страница 38: ...Exploded View Camshaft and Camshaft Drive 10 Nm 9 Nm 18 Nm 3 CYLINDER HEAD CAMSHAFT T MPH 3 4...
Страница 64: ...12 Nm 9Nm 12 Nm N 0 0 0 0 4 CLUTCH Exploded View Clutch Cover 9 Nm 5 Nm 9Nm 4 2...
Страница 65: ...105 Nm 10 Nm 4 3 T MPH CLUTCH 4 Exploded View Clutch Assembly...
Страница 66: ...6 Nm 4 CLUTCH Exploded View Clutch Controls 1 Nm 15 Nm V 4 4...
Страница 75: ...5 2 5 BALANCERS Exploded View Balancer Shaft 40 Nm if fitted J 40 Nm...
Страница 83: ...See text c 6 2 6 CRANKSHAFT RODS PISTONS TIUMI MPII Exploded View Crankshaft Connecting Rod Piston and Liner 1...
Страница 84: ...Exploded View Crankcase 25 Nm 13 Nm dancer section O 12 Nm 10 Nm T 111 CRANKSHAFT RODS PISTONS 6 6 3...
Страница 107: ...132 Nm 7 2 7 TRANSMISSION TkQ2WH Exploded View Input and Output Shafts...
Страница 108: ...lONm 10 Nm 12Nm 16 40 Nm TIUMI MP1 TRANSMISSION 7 Exploded View Auxiliary Gears 12 Nm 7 3...
Страница 109: ...12 10 Nm 7 TRANSMISSION Exploded View Selector Mechanism 12 Nm 7 4...
Страница 110: ...7 5 TRANSMISSION 7 Exploded View Gear Pedal etc JJ 9Nm 9Nm 9Nm 28 Nm...
Страница 128: ...O p 0 0 O o 8 Nm M WE 8 LUBRICATION TJMPH Exploded View Sump 28 Nm 0 10 Nm 12 Nm 10 Nm 8 2...
Страница 129: ...9Nm l 12 Nm TwMaIi LUBRICATION 8 Exploded View Oil Pump and Gears 15 Nm 9Nm 8 3...
Страница 130: ...2 8 4 8 LUBRICATION Exploded View Daytona Oil Cooler 25 Nm 25 Nm 25 Nm...
Страница 131: ...I A 9 Nm 4i O 0i vi ii 9Nm 25 Nm 0 0 0 O T LUBRICATION 8 Exploded View Speed Triple Oil Cooler 9 Nm 25 Nm C O 25 Nm 8 5...
Страница 132: ...8 LUBRICATION 3 Cylinder Oil Circuit Q D 0 D D D LI Li 6 9 11 gact 8 6...
Страница 144: ...FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Fuel Tank and Pump 12 Nm b I s JIII 6Nm 9 3...
Страница 146: ...9N I FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Fuel Rail Throttles and Injectors later models G 9 5...
Страница 147: ...9 FUEL SYSTEM ENGINE MANAGEMENT T1UMI MPH Exploded View Purge and Idle Air Control System early models moo 9 6...
Страница 148: ...TUMI MPI FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Purge and Idle Air Control System late models 9 7...
Страница 149: ...See Text oo m 9 8 9 FUEL SYSTEM ENGINE MANAGEMENT Tkewff Exploded View Typical Exhaust System T595 Daytona Illustrated...
Страница 160: ...FUEL SYSTEM ENGINE MANAGEMENT 9 Circuit Diagram Engine Management System from VIN 71699 29 30 31 32 9 19...
Страница 168: ...FUEL SYSTEM ENGINE MANAGEMENT 9 9 27...
Страница 246: ...Exploded View Cooling System 12 Nm 0 0 5Nm 10 Nm 0 9Nm M 10 COOLING SYSTEM TiUiMII 10 2...
Страница 256: ...9 Nm 9 Nm 55 Nm rH 9 Nm 9 Nm 60 Nm 11 2 2 11 REAR SUSPENSION TkQ2WH Exploded View Swinging Arm 7 T21...
Страница 257: ...Exploded View Rear Hub A K1 J I TIUMI MPII REAR SUSPENSION 11 11 3...
Страница 258: ...11 REAR SUSPENSION Exploded View Rear Suspension Unit 48 Nm 11 4...
Страница 259: ...48 Nm iiii REAR SUSPENSION 11 Exploded View Drop Drag Link C e 11 5...
Страница 280: ...12 FRONT SUSPENSION STEERING Exploded View Front Fork 40Nm 20 Nm 1 22 Nm p 1 0 1 9 Nm 9Nm o 20 Nm 00 35 Nm 12 2...
Страница 282: ...um 1 12 FRONT SUSPENSION STEERING Y jHn Exploded View Tall Handlebars 35 Nm I 12 4...
Страница 292: ...Exploded View Front Brake Master Cylinder 12 Nm 15 Nm 1 Nm 0 12 Nm 25 Nm I 6 Nm 0 P 13 BRAKING SYSTEM 25 Nm 13 2...
Страница 294: ...Exploded View Rear Brake Master Cylinders 25 Nm N1 25 Nm 7 Nm 13 4 7N 13 BRAKING SYSTEM ThJPII...
Страница 295: ...Exploded View Rear Brake Caliper 22 Nm w v OvvO 40 Nm 20 Nm NNN 7 Nm CM l it TI CuM1 BRAKING SYSTEM 13 13 5...
Страница 313: ...1 14 WHEELS TYRES _ Exploded view Front Wheel 60 Nm 14 2...
Страница 314: ...i 1 UNI WHEELS TYRES 14 Exploded View Rear Hub 146 Nm ON 14 3...
Страница 326: ...15 BODYWORK FRAME Exploded View Frame See Text See Text See Text See Text e See Text A See Text U 15 2...
Страница 327: ...Exploded View Seat Rails 40 Nm 15 3 Nm 1 U 1 B OD YWORK FRAME 15...
Страница 329: ...Nm 9 Nm 9 Nm 9Nm 9 Nm 15 5 9Nm i 9 Nm h I 1 1 U hI BODYWORK FRAME 15 Exploded View Rear Panels...
Страница 330: ...r 30 Nm 16 Nm 15 6 r 15 BODYWORK FRAME Exploded View Footrests and Mountings 27 Nm 27 Nm 9 16 Nm 30 Nm...
Страница 344: ...Exploded View Instruments o ELECTRICAL SYSTEM 16 a _ 5 Nm 6Nm 6 Nm 16 3...
Страница 345: ...16 ELECTRICAL SYSTEM Exploded View Alternator and Starter Motor Nlllllllllll 00 16 4...
Страница 346: ...Nm tUnNt slut ELECTRICAL SYSTEM 16 Exploded View Daytona Headlight 6 Nm 9 Nm o 6Nm o 9 Nm 16 5...
Страница 347: ...I 7r 4 Nm 16 ELECTRICAL SYSTEM 1t tll 1 Exploded View Speed Triple Headlight 10 Nm 15 Nm 10 Nm 16 6...
Страница 348: ...ELECTRICAL SYSTEM 16 Exploded View Rear Lights and Indicators U I I U I 18 Nm 16 7...
Страница 362: ...5 7 9 11 14 ELECTRICAL SYSTEM 16 Circuit Diagram Lighting 1 2 3 U cr Cn I T B gm Co II I 32 1 3 1 0 I t 1 0 19 20 16 21...
Страница 364: ...Circuit Diagram Starting Charging up to VIN 71698 I N z z ri ELECTRICAL SYSTEM 16 N B III N 7 1 14 13 16 23...
Страница 366: ...Circuit Diagram Starting Charging from VIN 71699 TN z z 0 p8HIi N j 1 14 13 16 25...
Страница 372: ......
Страница 374: ......
Страница 375: ...Triumph Motorcycles Limited Jacknell Road Hinckley Leicestershire LE10 3BS England...