CYLINDER HEAD & CAMSHAFT 3
NOTE:
• The camshaft caps are unique to each cylinder
head and are, therefore, not available
individually. If a camshaft cap is worn or
damaged, the complete cylinder head must be
replaced.
Measuring The Compressed Plastigauge.
5. Calculate the journal clearance using the
Plastigauge chart supplied with the Plastigauge kit.
6. If the clearance measured is within the specified
tolerance, remove the cap and clean off all traces of
Plastigauge. Assemble the camshafts as described
in this section.
NOTE:
• If the measured clearance is outside the
tolerance, and the camshaft journals are within
tolerance, the cylinder head must be replaced.
A
CAUTION: Although Plastigauge is oil
soluble, all traces of the material must be
removed to prevent blockage of the oil drillings
and resultant engine damage.
Installation
1.
Thoroughly clean the camshafts and journals.
Inspect the ends of the camshafts for correct fitment
of the sealing plugs. Lubricate the camshafts with
clean engine oil before fitting to the head.
2.
Locate each camshaft to the head ensuring the
camshafts are correctly identified (inlet and
exhaust) and also correctly located over their
respective valve banks.
3.
Working on one camshaft at a time, locate the cam
chain over the cam sprocket. Position the camshaft
in the same position as for removal before
attempting to fit the caps (that is, with the timing
marks on the camshaft sprockets level and pointing
inwards, and with the crankshaft position sensor in
li ne with the 'Ti' mark on the crank rotor.
4. Repeat the procedure for the other camshaft.
A
CAUTION: If the camshafts and caps are
fitted without first aligning the timing
marks on both the crankshaft and camshaft
sprockets, or if both camshafts are fitted at the
same time, the inlet and exhaust valves will
contact each other causing damage to both the
head and the valves.
5. Lubricate the threads of the camshaft cap screws
with engine oil and evenly and progressively tighten
to 10 Nm.
6. Before fitting the cam chain tensioner, ensure that
each camshaft rotates freely. Do not rotate either
camshaft by more than 5 °.
CAUTION: If any components have been
• renewed, the valve clearances must be
checked and adjusted. Running with incorrectly
adjusted valve clearances may cause excess
engine noise, rough running and engine damage.
7.
Refit the top pad and tighten the fixings to 10 Nm.
8.
Assemble the cam chain tensioner using the
instructions given earlier in this section.
9.
Check the valve clearances. Adjust as necessary.
10. Refit the engine covers, coils, airbox, fuel tank and
bodywork as described earlier in this section.
3.11
Содержание Daytona 955i
Страница 1: ...T595 DAYTONA T509 SPEED TRIPLE DAYTONA 955i SPEED TRIPLE 955cc...
Страница 32: ...MAINTENANCE CONTENTS Page Introduction 2 2 ServiceCheck Sheets 2 2 MaintenaceChart 2 3 2 1...
Страница 37: ...Exploded View Cam Cover 25 Nm ThUMI CYLINDER HEAD CAMSHAFT 3 3 3...
Страница 38: ...Exploded View Camshaft and Camshaft Drive 10 Nm 9 Nm 18 Nm 3 CYLINDER HEAD CAMSHAFT T MPH 3 4...
Страница 64: ...12 Nm 9Nm 12 Nm N 0 0 0 0 4 CLUTCH Exploded View Clutch Cover 9 Nm 5 Nm 9Nm 4 2...
Страница 65: ...105 Nm 10 Nm 4 3 T MPH CLUTCH 4 Exploded View Clutch Assembly...
Страница 66: ...6 Nm 4 CLUTCH Exploded View Clutch Controls 1 Nm 15 Nm V 4 4...
Страница 75: ...5 2 5 BALANCERS Exploded View Balancer Shaft 40 Nm if fitted J 40 Nm...
Страница 83: ...See text c 6 2 6 CRANKSHAFT RODS PISTONS TIUMI MPII Exploded View Crankshaft Connecting Rod Piston and Liner 1...
Страница 84: ...Exploded View Crankcase 25 Nm 13 Nm dancer section O 12 Nm 10 Nm T 111 CRANKSHAFT RODS PISTONS 6 6 3...
Страница 107: ...132 Nm 7 2 7 TRANSMISSION TkQ2WH Exploded View Input and Output Shafts...
Страница 108: ...lONm 10 Nm 12Nm 16 40 Nm TIUMI MP1 TRANSMISSION 7 Exploded View Auxiliary Gears 12 Nm 7 3...
Страница 109: ...12 10 Nm 7 TRANSMISSION Exploded View Selector Mechanism 12 Nm 7 4...
Страница 110: ...7 5 TRANSMISSION 7 Exploded View Gear Pedal etc JJ 9Nm 9Nm 9Nm 28 Nm...
Страница 128: ...O p 0 0 O o 8 Nm M WE 8 LUBRICATION TJMPH Exploded View Sump 28 Nm 0 10 Nm 12 Nm 10 Nm 8 2...
Страница 129: ...9Nm l 12 Nm TwMaIi LUBRICATION 8 Exploded View Oil Pump and Gears 15 Nm 9Nm 8 3...
Страница 130: ...2 8 4 8 LUBRICATION Exploded View Daytona Oil Cooler 25 Nm 25 Nm 25 Nm...
Страница 131: ...I A 9 Nm 4i O 0i vi ii 9Nm 25 Nm 0 0 0 O T LUBRICATION 8 Exploded View Speed Triple Oil Cooler 9 Nm 25 Nm C O 25 Nm 8 5...
Страница 132: ...8 LUBRICATION 3 Cylinder Oil Circuit Q D 0 D D D LI Li 6 9 11 gact 8 6...
Страница 144: ...FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Fuel Tank and Pump 12 Nm b I s JIII 6Nm 9 3...
Страница 146: ...9N I FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Fuel Rail Throttles and Injectors later models G 9 5...
Страница 147: ...9 FUEL SYSTEM ENGINE MANAGEMENT T1UMI MPH Exploded View Purge and Idle Air Control System early models moo 9 6...
Страница 148: ...TUMI MPI FUEL SYSTEM ENGINE MANAGEMENT 9 Exploded View Purge and Idle Air Control System late models 9 7...
Страница 149: ...See Text oo m 9 8 9 FUEL SYSTEM ENGINE MANAGEMENT Tkewff Exploded View Typical Exhaust System T595 Daytona Illustrated...
Страница 160: ...FUEL SYSTEM ENGINE MANAGEMENT 9 Circuit Diagram Engine Management System from VIN 71699 29 30 31 32 9 19...
Страница 168: ...FUEL SYSTEM ENGINE MANAGEMENT 9 9 27...
Страница 246: ...Exploded View Cooling System 12 Nm 0 0 5Nm 10 Nm 0 9Nm M 10 COOLING SYSTEM TiUiMII 10 2...
Страница 256: ...9 Nm 9 Nm 55 Nm rH 9 Nm 9 Nm 60 Nm 11 2 2 11 REAR SUSPENSION TkQ2WH Exploded View Swinging Arm 7 T21...
Страница 257: ...Exploded View Rear Hub A K1 J I TIUMI MPII REAR SUSPENSION 11 11 3...
Страница 258: ...11 REAR SUSPENSION Exploded View Rear Suspension Unit 48 Nm 11 4...
Страница 259: ...48 Nm iiii REAR SUSPENSION 11 Exploded View Drop Drag Link C e 11 5...
Страница 280: ...12 FRONT SUSPENSION STEERING Exploded View Front Fork 40Nm 20 Nm 1 22 Nm p 1 0 1 9 Nm 9Nm o 20 Nm 00 35 Nm 12 2...
Страница 282: ...um 1 12 FRONT SUSPENSION STEERING Y jHn Exploded View Tall Handlebars 35 Nm I 12 4...
Страница 292: ...Exploded View Front Brake Master Cylinder 12 Nm 15 Nm 1 Nm 0 12 Nm 25 Nm I 6 Nm 0 P 13 BRAKING SYSTEM 25 Nm 13 2...
Страница 294: ...Exploded View Rear Brake Master Cylinders 25 Nm N1 25 Nm 7 Nm 13 4 7N 13 BRAKING SYSTEM ThJPII...
Страница 295: ...Exploded View Rear Brake Caliper 22 Nm w v OvvO 40 Nm 20 Nm NNN 7 Nm CM l it TI CuM1 BRAKING SYSTEM 13 13 5...
Страница 313: ...1 14 WHEELS TYRES _ Exploded view Front Wheel 60 Nm 14 2...
Страница 314: ...i 1 UNI WHEELS TYRES 14 Exploded View Rear Hub 146 Nm ON 14 3...
Страница 326: ...15 BODYWORK FRAME Exploded View Frame See Text See Text See Text See Text e See Text A See Text U 15 2...
Страница 327: ...Exploded View Seat Rails 40 Nm 15 3 Nm 1 U 1 B OD YWORK FRAME 15...
Страница 329: ...Nm 9 Nm 9 Nm 9Nm 9 Nm 15 5 9Nm i 9 Nm h I 1 1 U hI BODYWORK FRAME 15 Exploded View Rear Panels...
Страница 330: ...r 30 Nm 16 Nm 15 6 r 15 BODYWORK FRAME Exploded View Footrests and Mountings 27 Nm 27 Nm 9 16 Nm 30 Nm...
Страница 344: ...Exploded View Instruments o ELECTRICAL SYSTEM 16 a _ 5 Nm 6Nm 6 Nm 16 3...
Страница 345: ...16 ELECTRICAL SYSTEM Exploded View Alternator and Starter Motor Nlllllllllll 00 16 4...
Страница 346: ...Nm tUnNt slut ELECTRICAL SYSTEM 16 Exploded View Daytona Headlight 6 Nm 9 Nm o 6Nm o 9 Nm 16 5...
Страница 347: ...I 7r 4 Nm 16 ELECTRICAL SYSTEM 1t tll 1 Exploded View Speed Triple Headlight 10 Nm 15 Nm 10 Nm 16 6...
Страница 348: ...ELECTRICAL SYSTEM 16 Exploded View Rear Lights and Indicators U I I U I 18 Nm 16 7...
Страница 362: ...5 7 9 11 14 ELECTRICAL SYSTEM 16 Circuit Diagram Lighting 1 2 3 U cr Cn I T B gm Co II I 32 1 3 1 0 I t 1 0 19 20 16 21...
Страница 364: ...Circuit Diagram Starting Charging up to VIN 71698 I N z z ri ELECTRICAL SYSTEM 16 N B III N 7 1 14 13 16 23...
Страница 366: ...Circuit Diagram Starting Charging from VIN 71699 TN z z 0 p8HIi N j 1 14 13 16 25...
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Страница 375: ...Triumph Motorcycles Limited Jacknell Road Hinckley Leicestershire LE10 3BS England...