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Technical Bulletin

 

184

 

Issue

 

1

Item:

184.10

Description:

Factory Activated Batteries (replaces Technical Bulletin 182, December 2017)

Model Affected:

Tiger 1200 XR, Tiger 1200 XRX, Tiger 1200 XRX-LRH, Tiger 1200 XRT, Tiger 1200
XCX, Tiger 1200 XCA, Tiger 800 XR, Tiger 800 XRX, Tiger 800 XRX-LRH, Tiger 800
XRT, Tiger 800 XCX, Tiger 800 XCA

The following information regarding to the storage and maintenance of the factory activated battery
replaces the previous version released as part of Technical Bulletin 182, item 1, December 2017.
The motorcycle preparation guide has been updated with the latest information and can be found at at
www.tritun.net or www.triumphonline.net.

Warning

Under some circumstances, the battery can give off explosive gases; keep sparks, flames and cigarettes
away. Provide adequate ventilation when charging or using the battery in an enclosed space.
Do not attach jump leads to the battery, touch the battery cables together or reverse the polarity of the
cables as any of these actions may cause a spark which would ignite battery gases causing a risk of
personal injury.
The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear
protective gloves, clothing and eye protection when handling the battery.
If electrolyte gets on your skin, flush with water immediately.
If electrolyte gets in your eyes, flush with water for at least 15 minutes and SEEK MEDICAL ATTENTION
IMMEDIATELY.
If electrolyte is swallowed, drink large quantities of water and SEEK MEDICAL ATTENTION IMMEDIATELY.
KEEP BATTERIES AND ELECTROLYTE OUT OF THE REACH OF CHILDREN.

Factory activated batteries will be supplied with all new models released from 1st December 2017 with the
exception of Bonneville Bobber Black and Bonneville Speedmaster models.
The factory activated batteries are fully charged during manufacture. The live batteries are supplied in the
motorcycle packing crate, packaged in a white sealed bag.

Note:

The battery may be located in the motorcycle battery tray for some models/markets.

The factory activated batteries do not require any commissioning but upon receipt, the battery must be
checked and if necessary charged as described below. The batteries must then be checked and maintained
every four months until handover to the customer.
The YTZ Factory Activated Battery Condition Log Sheet must be used to record the motorcycle details,
battery type and the condition of the battery at each check. Warranty claims will not be honoured if a
correctly filled YTZ Factory Activated Battery Condition Log Sheet is not provided.

Note:

The YTZ Factory Activated Battery Condition Log Sheet is available to download at www.triutun.net or
www.triumphonline.net.

Spares supplied factory activated batteries must also be checked upon receipt and every four months until
handover to the customer. A box is provided on the YTZ Factory Activated Battery Condition Log Sheet to
record the order number of spares supplied batteries.

Battery Condition Checks

Note:

If the battery voltage is 12.5 Volts or lower at any point, charge the battery using an approved battery
charger suitable for use with maintenance free batteries (such as the BatteryMate 150-9).

If the battery voltage is 11.0 Volts or lower at any point, take a photograph clearly showing the battery,
battery VIN label and multimeter reading, then contact Triumph service. Record any actions advised by
Triumph service on the YTZ Factory Activated Battery Condition Log Sheet.

Содержание 184.1

Страница 1: ...n 1200 184 4 Front Fork Reflector Thruxton 1200R 184 5 Clutch Cable Guide Bonneville Bobber 184 6 Big End Bearing Selection Chart Street Triple S From VIN 803572 Street Triple R From VIN 806646 Street...

Страница 2: ...ket Key pairing not required from VIN All markets except Brazil and Japan 869067 onwards Brazil 873458 onwards Japan TBC Chassis ECM calibration download Re register all keys if necessary Instrument c...

Страница 3: ...smart key should be set to active mode and kept within 1 meter 3 feet of the LF antenna for the duration of this procedure 6 To check the smart key is in active mode press the smart key button and en...

Страница 4: ...m has been erased from memory and has not yet been fully replaced The download must be restarted using Manual Model Selection Note The current password for all downloads can be found at www triumphonl...

Страница 5: ...oad has successfully completed 9 Click Finish when the download has completed Key Pairing Note It is not necessary to re register the keys on models built after the VINs listed below Omit this section...

Страница 6: ...e 600 second security time delay will begin 4 When the time delay has elapsed remove the smart key from the fuel tank filler cap lock and place it against the LF antenna as prompted by the diagnostic...

Страница 7: ...el Selection On the Motorcycle Connection Instructions screen click Connect 7 Check that the motorcycle is correctly detected then click Next 8 Select the available calibration and click Next 9 In the...

Страница 8: ...cking until the correct calibrations are installed The unlock code can be found at www triumphonline net Final Steps Check and erase all stored Chassis ECM Engine ECM and ABS DTC s Disconnect the Triu...

Страница 9: ...ervice Manual with the addition of the following instruction Measure the width of the final drive belt If the width of the final drive belt is 28 mm or less the drive belt must be replaced 28 mm 1 1 F...

Страница 10: ...2 After allowing the cleaned area to dry naturally peel the protective film from the back of the reflector Note When fitting self adhesive parts care must be taken to ensure positioning is correct an...

Страница 11: ...m from the back of the reflector Note When fitting self adhesive parts care must betaken to ensure positioning is correct and accurate Once the adhesive has been attached to the mounting surface there...

Страница 12: ...the left hand fork is to be replaced also To facilitate this a parts kit part number T2021648 is available and consists of the following 1 3 4 5 2 6 7 1 Clutch cable 2 Cable guide clamp 3 Fixing M5 x...

Страница 13: ...L0169 3 1 Clutch cable 2 Fixings 3 Harness guide 2 Remove the clutch cable as described in the Service Manual 3 Release the clutch cable guide fixing and remove the cable guide from the left hand fork...

Страница 14: ...from the lower edge of the upper yoke 33 L0544_5 1 3 2 70 mm 4 5 1 Upper yoke 2 Cable guide clamp 3 Centre line for fork 4 Centre line for cable guide 5 Cable guide 4 With the clutch cable guide asse...

Страница 15: ...Manual 9 On the left hand side of the headstock fit the new harness guide and tighten the new M5 x 12 mm fixings to 1 5 Nm 1 2 L0169 3 1 Clutch cable 2 Fixings 3 Retaining bracket When ordering replac...

Страница 16: ...played in the following table Big End Bearing Selection Chart Shell Colour Connecting rod bore diameter Big end bearing journal diameter WHITE 36 009 to 36 000 mm 33 026 to 33 018 mm RED 36 009 to 36...

Страница 17: ...All If replacing the detent lever spring an original condition part can be ordered unless a new condition detent wheel has already been fitted If replacing the detent wheel with a new condition part...

Страница 18: ...ting this change will be provided in the coming months Details of the minimum equipment required to run the Triumph Diagnostic Tool are listed below A desktop or laptop Personal Computer PC running 32...

Страница 19: ...arting work ensure the motorcycle is stabilised and adequately supported This will help prevent it from falling and causing injury to the operator or damage to the motorcycle Removal Rider Right Hand...

Страница 20: ...ange pedal to the left hand control plate 2 Detach the gear change pedal from the control plate Note Note the position of the foot peg spring for installation 3 Remove the E clip clevis pin foot peg a...

Страница 21: ...pring from its mounting ckek 2 3 1 4 1 E clip 2 Clevis pin 3 Foot peg 4 Spring 4 Fit the right hand side control plate to the frame and tighten the fixings to 24 Nm 2 1 L0162 1 Right hand control plat...

Страница 22: ...trol plate and tighten the new shouldered bolt to 22 Nm ckgh 3 2 1 4 5 1 Shouldered bolt 2 Gear change pedal 3 E clip 4 Clevis pin 5 Spring Please mark your copy of the Service Manual with this inform...

Страница 23: ...ll be supplied with all new models released from 1st December 2017 with the exception of Bonneville Bobber Black and Bonneville Speedmaster models The factory activated batteries are fully charged dur...

Страница 24: ...Pre Delivery Inspection and handover to the customer Charge the battery if necessary Record the details of each four monthly check on the YTZ Factory Activated Battery Condition Log Sheet Pre Delivery...

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