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Grease Viper

11

I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   S e r v i c e   M a n u a l

Ionizing-Collecting Cell(s) - Every 6 Months

Handle cells with care to avoid damage to the 

insulators and especially the brass contact plungers. 

Remove and inspect the ionizing-collecting cells for 

excessive contaminant accumulations not removed 

by the integral washing system. Manually clean as 

required in a soak tank, commercial car wash, or 

with a pressure hose or pressure cleaner using a low 

pressure setting. At this time, particular care should 

be taken in cleaning each of the insulators.

Odor Control Panels - Every 6 Months

Replace or refill panels with odor adsorber granules, 

as required.

Motors – Every 24 Months

As the operation of detergent pump motor is limited, fre-

quent oiling is not required. Lubricate with several drops 

of SAE 10 motor oil every two years. DO NOT OVER 

OIL. Lubricate fan motor per manufacturer’s guidelines. 

Filter Devices – Every 4 to 6 Months

Hoods, impingers, metal mesh filters, ducts, and other 

appurtenances shall be cleaned to bare metal at 

frequent intervals prior to surfaces becoming heavily 

contaminated with grease, oil or other contaminant. 

It may be advantageous to clean readily removable 

items, such as impingers, metal mesh filters or other 

permanent filter devices in a soak tank, with a pressure 

hose or pressure cleaner using a low pressure setting. 

After cleaning to bare metal, components shall not be 

coated with powder or other substance. Allow filters to 

completely air dry before installing in cabinet.

When a cleaning service is used, a certificate showing 

dates of inspection and/or cleaning shall be maintained

on the premises.

WARNING

RISK OF ELECTRIC SHOCK

These servicing instructions are for use by 

qualified  personnel  only.  To  reduce  the  risk  of 

electric shock, do not perform any servicing other 

than that contained in the operating instructions 

unless you are qualified to do so.

NOTE

All  repairs  to  the  fire  suppression  system  (if 

supplied) must be completed by the authorized 

fire control contractor.

At the start of the cleaning process, electrical switches 

that could be accidentally activated shall be locked 

out.  Components  of  the  fire  suppression  system  (if 

installed) shall not be rendered inoperable during the 

cleaning process.

Care should be taken not to apply cleaning chemicals 

on any fusible links or other detection devices of the

automatic extinguishing system.

7.   Troubleshooting

Introduction

This section on troubleshooting provides a description 

of potential malfunctions, their cause, location and 

correction. A Troubleshooting Reference Chart listing 

the most probable causes and corrections follows the 

general text.

WARNING

RISK OF ELECTRIC SHOCK

These servicing instructions are for use by 

qualified  personnel  only.  To  reduce  the  risk  of 

electric shock, do not perform any servicing other 

than that contained in the operating instructions 

unless you are qualified to do so.

WARNING

Flammable solvents or other flammable cleaning 

aids shall not be used.

WARNING

EXERCISE THE USUAL PRECAUTIONS 

WHEN WORKING WITH HIGH VOLTAGE. THE 

MAXIMUM OPERATING OUTPUT FROM THE 

POWER SUPPLY IS 12,000 VDC AND 8 MA 

WITH TWO POWER SUPPLIES IN PARALLEL.

IF SAFETY SWITCHES ARE CLOSED AND 

CIRCUIT IS ENERGIZED, DO NOT TOUCH 

HIGH VOLTAGE. WHEN THE CIRCUIT IS 

DE-ENERGIZED, ALWAYS BLEED OFF 

REMAINING STATIC CHARGE WITH AN 

INSULATED HANDLED SCREW DRIVER BY 

SHORTING TO GROUND THE POINTS OF 

HIGH VOLTAGE DC POTENTIAL.

Содержание Grease Viper Series

Страница 1: ...T R I O N w w w t r i o n i a q c o m Grease Viper Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Страница 2: ...or 1 Unpack and Inspect 4 2 Position Air Cleaner Cabinet 5 3 Connect Adjoining Ductwork 5 4 MountDetergentSystem 5 5 Connect Drain 5 6 Connect Water Wash Supply 5 7 MountControlPanel 6 8 Complete Wiring a Primary Wiring 6 b Grounding 6 9 Checkout for System Start up 6 Section 3 Operation Service For the Maintenance Engineer 1 Introduction and Principle of Operation 6 2 General Description 7 3 Init...

Страница 3: ...reactivated carbon Gasketed access doors located on one side of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors may be specified as right hand or left hand access determined by facing the inlet of the ESP dirty airflow at your back The solid state high voltage power supplies are factory installed and wired w...

Страница 4: ...nit and detergent system Where applicable all water lines must be protected from freezing SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readil...

Страница 5: ... pan supply through the floor The recommended drain line trap to seal off the cabinet from the drain against the system pressure and the drain dump valve should be located in the heated interior If not installed in this manner heat trace or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines Wash Water Supply Line The length of the wash ...

Страница 6: ...emperatures must be considered see detailed Warning on Page 6 cabinet then re install the ionizing collecting cells and all other filters When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow direction through the cabinet Impinger prefilters are to be installed within the inlet plenum section on the air entering side of the unit 4...

Страница 7: ...n accordance with the plumbing schematic to prevent freezing 2 All piping exposed to cold climate outdoor conditions should be heat traced and insulated to prevent freezing 3 An air gap fitting should be installed on the drain line to facilitate gravity draining of wash water from the internal headers and manifolds 4 The water supply line should be pitched back toward the heated space 9 Check Out ...

Страница 8: ...s On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors Install cells into the cabinet in accordance with the directional arrows on the cell end plates The side of the cell containing the spiked ionizer blades must always be located on the air entering side The spring plunger connectors located on one end of eac...

Страница 9: ...in the drain basin for any restrictions The ducting where secured to the cabinet collars should be sealed water tight either with gasketing or caulking 2 Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blade...

Страница 10: ...ion is only effective when timer is running in AUTO mode Temporary Override Condition 1 When timer s output status is ON press MANUAL key to move indicator from AUTO to OFF Timer output shall turn to OFF status programs overrided Press MANUAL again to switch timer status to AUTO Timer s output shall continue maintaining OFF Timer shall resume its automatic operation when next program event calls f...

Страница 11: ...he inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners If substitutes are used they must be approved by TRION so as to not void the warranty They should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum special high...

Страница 12: ... or cleaning shall be maintained on the premises WARNING RISK OF ELECTRIC SHOCK These servicing instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so NOTE All repairs to the fire suppression system if supplied must be completed by the authorized...

Страница 13: ...h voltage power supply s is 12 000 VDC and up to 8 MA When the power supply s is de energized there is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge NOTE It will be necessary to close the access door electrical interlock switch operated b...

Страница 14: ... indicating light Replace light d Malfunctions other than short or open circuits refer to the Troubleshooting Reference Chart below Problem Symptom Probable Cause Location Reason Correction Indicating Light Not Glowing Short Circuit Ionizing Section of Cell 1 Dirty Insulator s Clean 2 Defective Insulator s Replace 3 Foreign Object between Spiked Ionizer and Ground Electrode Remove Collecting Secti...

Страница 15: ...on and Buyer s sole and exclusive remedy for any breach of this warranty repair or replace reperform the Goods which gave rise to the breach or at Seller option refund the amounts paid by Buyer for the Goods which gave rise to the breach Any repair replacement or reperformance by Seller hereunder shall not extend the applicable Warranty Period The parties shall mutually agree on the specifications...

Страница 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 266206 001 Rev 09 17 ...

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