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7

ionizing-collecting cells and inside the controller.
Refer to Figure 14A.

D.  Be sure that the drain lines from the Trion cabinet

drain basin are completely connected and properly
terminated. A trap or seal of some type should be
incorporated in the line to prevent air bypass.

E.  Be sure that electrical power is available, that the

wiring is completed, and that the system blower is
ready to energize.

F.  Be sure that all access door interlocks are closed.

G.  Close the system electrical supply switches, making

power available to the Trion controller and the
system fan.

H.  Turn the controller selector switch to the “ON”

position. The blower should run (if installed) and the
power supply(s) should be energized. Electrical
arcing within the ionizing-collecting cells may occur.
It is a normal occurrence caused by accumulation of
dusts from construction or other sources in the
cell(s) and should subside quickly. If the arcing is
continuous and does not subside, recheck the
routing of the high voltage leads between the power
supply(s) and the cell(s). Refer to the field-wiring
diagram. The ionizer lead must be connected to the
ionizer and the collector lead to the collector.

4. Routine 

Maintenance

A. 

Washing Frequency

The frequency that the collected dirt is to be washed
from the unit depends upon the type and amount of
dirt in the air to be cleaned. Dirt, which is greasy in
nature, tends to harden after collection and should
be washed away often. Likewise, units operating
under extremely heavy dirt loads should be washed
more often as a large build-up of collected material
will have a tendency to “blow-off” if permitted to
remain on the collecting elements for long periods
of time. In that the type and amount of dirt varies
geographically (and from one location to another in
any given area) it is recommended to start operation
with a washing frequency of at least once a month.
This schedule may then be altered as needed after
visual examinations of the collected material
contained on the ionizing-collecting cells.

B. 

Detergent

Effective washing is dependent upon detergent. The
detergent, as supplied by Trion, Inc., is formulated
specifically for electronic air cleaners. If substitutes
are used, they must be approved by Trion, so as to
not void the warranty. They should be safe for use
in ventilation systems and non-caustic, as 95% of
the ionizing-collecting cells are constructed of
aluminum, special high voltage insulation and
gasket seals.

C. 

Electrical Operation

The Air Boss controller (Optional) contains a digital
LED display for kilovolt and milliampere readings.
The milliammeter should be observed on a routine
basis to be sure that it is reading within the
prescribed operating range as marked on the data
plate. For those units containing a voltmeter, the
collector voltage should be between 6 and 7 KV,
and the ionizer between 12.5 and 13.5 KV.

The ATS controller and remote PWM box both have
LED indicating lights to show power to the PWM
power supplies. Flickering or failed LED’s indicate
electrical arcing and/or power failure.

5. Periodic 

Maintenance

A.  Controller  -                                   

Every 12 Months

The inside of the controller cabinet should be
examined for accumulated dirt and dust. If required,
the components should be cleaned using a good
brand of electrical contact cleaner. All terminal
connections should be checked for securement and
tightened or reworked as required.

B.  Ionizing-Collecting Cell –       

Every 6 to 12 Months

Remove and inspect the ionizing-collecting cells for
excessive dirt accumulations. Manually clean as
required in a soak tank, commercial car wash, or
with a pressure hose or pressure cleaner using a
low-pressure setting. At this time, particular care
should be taken in cleaning each of the insulators.

WARNING:

DO NOT USE HIGH PRESSURE STEAM CLEANING
EQUIPMENT TO CLEAN CELLS. THE EXCESSIVE
HEAT AND PRESSURE WILL CAUSE THE PLATES
TO WARP AND IN TURN POSSIBLY CAUSE
EXCESSIVE ARCING.

C. 

Filter Devices –                        

Every 4 to 6 Months

Hoods, impingers, metal mesh filters, ducts and
other appurtenances shall be cleaned to bare metal
at frequent intervals prior to surfaces becoming
heavily contaminated with grease, oil or other
contaminate. It may be advantageous to clean
readily removable items, such as impingers, metal
mesh filters or other permanent filter devices in a
soak tank, with a pressure hose or pressure cleaner
low setting. After cleaning to bare metal,
components shall not be coated with powder or
other substance.

When a cleaning service is used, a certificate
showing dates of inspection and/or cleaning shall be
maintained on the premises.

WARNING

Flammable solvents or other flammable
cleaning aids shall not be used.

Содержание AIR BOSS 60 Series

Страница 1: ...tegral Washing System INSTALLATION OPERATION SERVICE For Model Numbers 60 ___ 01 Electrostatic Precipitators for Commercial Industrial Applications 101 McNeill Road Sanford NC 27330 919 775 2201 Fax 9...

Страница 2: ...art 10 Pages 11 14 NOT USED SECTION IV REFERENCE Illustrations and Drawings Figure 1 Single Unit Outline 15 Figure 1A Dimensional and Specification Data 16 Figure 2 Exploded View of Single Section uni...

Страница 3: ...y in CFM is uniformly distributed across the entire face area of the unit However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is ne...

Страница 4: ...n to grouping the components into the installation categories in which they will be used The packing list included with shipment identifies the various items to a specific box number In general the gr...

Страница 5: ...omplete Wiring A High Voltage Wiring WARNING EXERCISE ALL THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE AND COMPLY WITH NEC AND ALL APPROPRIATE LOCAL CODES The high voltage wiring consists of...

Страница 6: ...iate plates are electrically grounded Periodically depending on the type and concentration of contamination in the air the contaminate is washed from the plates by manually cleaning the cells while in...

Страница 7: ...by Trion so as to not void the warranty They should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum special high voltage insul...

Страница 8: ...uments are standard catalog items by several manufactures B Secondary Short Circuit The most common outage is a short in the secondary circuit and is best located through the process of elimination Sy...

Страница 9: ...large piece of foreign material bridging the collector plates or a defective insulator c If the short is indicated to be in both sections it will probably be a foreign object bridging the air gap bet...

Страница 10: ...er Heated Components Replace Power Supply Control 1 Disconnected Supply Line Power Reconnect 2 Faulty indicting Light Replace Power Supply 1 Blown Fuse Replace Power Supply 2 Disconnected Wire Replace...

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Страница 25: ...Model 60 Control Schematic THIS PAGE INTENTIONALLY LEFT BLANK DETAILED SCHEMATIC DRAWINGS WILL BE PROVIDED BASED ON THE SIZE AND CONFIGURATION OF YOUR UNIT ORDERED FIGURE 11...

Страница 26: ...Model 60 Field Wiring THIS PAGE INTENTIONALLY LEFT BLANK DETAILED FIELD WIRING DRAWINGS WILL BE PROVIDED BASED ON THE SIZE AND CONFIGURATION OF YOUR UNIT ORDERED FIGURE 12...

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