Trianco EuroStar Band A Скачать руководство пользователя страница 20

 

High-level balanced flue assembly 
(kit 2357 in conjunction with 2355 or 2356)

 

 
Before  starting,  ensure  the  placement  of  each  pipe 
section has been identified (

fig 19

), and that all 'o'-rings 

are  in  position  and  are  well  lubricated.  Any  white  pipe 
exposed  to  the  elements  should  be  protected  with  a 
suitable material. Place all weld seams to the rear. 
 

Important:

 it is essential that the horizontal flue section 

inclines slightly up from the boiler to allow condensation 
to run back to the drain. 
 
Before  assembly,  determine  the  length  of  flue  required 
and  if  necessary  discard  the  middle  section.  See 
adjacent for details of different available flue lengths. 
 

 

Having decided the position of the boiler, mark the 
position  of  the  terminal  and  cut  a  circular  hole 
130mm diameter through the wall. 

 

 

Remove the boiler top casing and the four nuts that 
hold  the  flue  socket  and  gasket  to  the  top  of  the 
heat exchanger. Remove the flue socket, but leave 
the gasket in place. 

 

 

Referring  to 

fig  19

,  secure 

items  8

,

  7

,

  6 

&

  5

  in 

order on to the top of the heat exchanger, using the 
nuts previously removed. 

 

 

Fit the lower flue section (

4

) to the spigot (

6

)

—now 

situated on top of the heat exchanger

—and ensure 

the hose connection is directed to the front. 

 

 

Fit the flue mid-section (

3

)

—and any other optional 

flue  lengths

—to  the  preceding  flue  lengths  in  the 

same  manner,  pushing  firmly  down  until  the  outer 
sections  meet  (but  do  not  overlap).  Use  the 
clamping  strap  (

2

)  to  secure  the  outer  sections 

together. 

 

 

Fit the horizontal flue elbow (

item 1

fig 20

) to the 

top  of  the  flue  mid-section.  Push  firmly  together 
until the outers meet and secure with the clamping 
strap. 

 

 

Slide  the  terminal  (

4

)  into  the  horizontal  mid-

section  (

2

).  Adjust  the  horizontal  length  as 

required,  ensuring  a  minimum  distance  of  140mm 
is kept from the end of the terminal to the external 
face of  the  wall.  Seal  the  outer  horizontal sections 
together  with  a  suitable  material.  See 

figs  21

22

 

for allowable distances. 

 

 

Slide the completed terminal assembly through the 
wall from the inside and fit to the flue elbow. Push 
firmly  together  until  the  outers  meet  and  secure 
with the remaining clamping strap. 

 

 

Use the jubilee clip provided to secure the air hose 
from  the  burner  to  the  hose  connection  on  the 
lower flue section. 

 
 
 

 

Remove  the  tabs  from  the  cutout  in  the  boiler  top 
casing and fit the casing in position around the flue. 

 

 

Perform a final check of the flue. Ensure clamping 
straps are located over all relevant flue joints. 

 

 

 

 

 

To  ensure  that  any  condensate  produced  in  the 
flue  drains  away  correctly,  incline  the  flue  1° 
upwards  from  the  boiler.  Seal  any  remaining  gaps 
in the wall around the flue with a suitable material. 

 
Should the height of the flue (

figs 21

22

) not meet your 

requirements,  alternative  heights  can  be  achieved  by 
discarding  and  adding  different  lengths.  The  vertical 
mid-section  (

item  3

fig  19

)  can  be  discarded  to 

subtract  750mm  from  the  total  height.  In  this  case,  the 
horizontal  elbow  should  instead  be  fitted  to  the  lower 
flue section (

4

) in the same manner. 

 
Alternatively,  additional  sections  of  pipe  can  be 
purchased  to  meet  more  specific  requirements. 
Additional  45°  elbows  can  also  be  purchased  to  offset 
the vertical flue run. See 

page 26

 for details. 

 
For  outputs  15

–26 kW,  the  total  flue  run—vertical  and 

horizontal

—must  not  exceed  6000mm.  For  outputs  of 

29

–36 kW, the total flue run must not exceed 4000mm. 

Any  45°  elbows  contribute  500mm  each  to  the 
calculation. The 90° bend contributes 1000mm. 

 

Where the terminal is positioned below 2 metres, or in a 
place accessible to people, an approved terminal guard 
will  be  required.  A  suitable  stainless  steel  terminal 
guard is available from Trianco (part code 

223920

). 

 

Содержание EuroStar Band A

Страница 1: ...29 36kW For Balanced or Conventional Flue OPERATION INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Please read these instructions carefully before installing commissioning and using this appliance...

Страница 2: ...other exposed areas When disposing of materials limit dust and the risk of inhalation by using a water spray Ensure materials are securely wrapped Seek urgent medical attention if inhaled or ingested...

Страница 3: ...cations 9 Installation 10 Regulations Health Safety 10 Siting 10 Ventilation 10 11 System design 12 Electrical supply wiring diagram 12 Condensing system 13 Oil 14 Storage protection 14 Supply 14 15 F...

Страница 4: ...ntrol thermostat fig 1 allows selection of water temperatures at five positions between 55 C and 82 C Where a cylinder thermostat is also fitted to the system ensure that the boiler thermostat is set...

Страница 5: ...pe adversely affecting the operation of the burner and potentially reducing the life expectancy of the oil pump After an oil delivery allow half an hour for the oil to settle in the tank before using...

Страница 6: ...arty will not be accepted unless authorised in advance by TR Engineering Ltd Technical Assistance A team of trained technical advisors is available to discuss any problem with the appliance In many ca...

Страница 7: ...TR Engineering balanced flue kit it becomes a room sealed appliance These kits allow the boiler to be installed in a wide variety of site conditions The balanced flue is available in horizontal high...

Страница 8: ...FIG 3 FIG 4 15 26 29 36 A 460 460 B 854 895 C 597 672 D 355 404 E 603 660 F 693 761 G 743 821 H 16 16 J 60 60 K 37 37 L 197 198 M 85 85 N 71 71 P 231 231...

Страница 9: ...22mm compression Conventional Flue Socket 4 100mm Maximum Operating Pressure 3 bar 43 5 psi Test Pressure 4 5 bar 65 3 psi Starting Current 3 5 amp Running Current 0 77 amp Control Thermostat Adjusta...

Страница 10: ...le base that is capable of supporting the installed weight of the boiler including its water content Sound levels While the low sound level of the boiler makes it suitable for utility room or kitchen...

Страница 11: ...FIG 5 Conventional Flue FIG 6 Balanced Flue...

Страница 12: ...etween 20 C and 30 C Electrical supply All electrical wiring must be carried out by a qualified electrician in accordance with current IEE Regulations and any local regulations that apply The boiler m...

Страница 13: ...rom the boiler on a minimum fall of 1 20 fig 9 Insulate any external pipework to prevent the condensate from freezing DO NOT use copper pipework for the condensate drain If the boiler is installed bel...

Страница 14: ...of a leak The tank capacity exceeds 2 500 litres Supply A long life flexible oil hose is supplied with the boiler A filter and shut off valve are also required These should be fitted in the positions...

Страница 15: ...0 0 5 1 0 1 5 2 0 3 0 3 5 8mm ID Supply Maximum Run Metres 35 30 25 20 15 8 6 10mm ID Supply 100 100 100 90 70 30 20 FIG 10 Lift H 0 5 1 0 1 5 2 0 8mm ID Supply Maximum Run Metres 10 20 40 60 10mm ID...

Страница 16: ...ffected by high wind conditions as the wind pressures are applied equally to both the air intake and flue gas discharge sections creating the balanced condition Balanced flue condensing boilers are al...

Страница 17: ...rnal corner 300 600 N From a vertical structure to one side 750 G Above ground or balcony level 300 600 O Above a vertical structure less than 750mm to one side 600 Scotland P From a ridge terminal to...

Страница 18: ...e heat exchanger and secure in position using the four nuts previously removed Adjust the terminal length as required ensuring a minimum distance of 140mm is kept from the end of the terminal to the e...

Страница 19: ...Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm 2334 600mm Horizontal Balanced Flue Kit 2335 1000mm Horizontal Balanced Flue Kit FIG 17 FIG 18...

Страница 20: ...suring a minimum distance of 140mm is kept from the end of the terminal to the external face of the wall Seal the outer horizontal sections together with a suitable material See figs 21 22 for allowab...

Страница 21: ...ion 222820 1 5 Spigot Sealing Plate 222825 1 6 Spigot 222819 1 7 Sealing Plate Gasket 223198 1 8 Flue Sealing Plate 223191 1 9 O Ring Seal 221647 2 Item Description Part No Kit 2355 Part No Kit 2356 Q...

Страница 22: ...600mm Horizontal Balanced Flue kit Model A B 15 20 1892 1038 20 26 1892 1038 29 36 1940 1046 2357 High Level Adaptor Kit used with 2356 1000mm Horizontal Balanced Flue Kit Model A B 15 20 1892 1038 20...

Страница 23: ...us sections in the same manner Note Both instances of item 7 can be discarded if they are not required Of the main flue lengths only 6 8 are mandatory Fit the terminal extension 9 over the preceding f...

Страница 24: ...Spigot Sealing Plate 222825 1 5 O Ring Seal 221647 6 6 Flue Lower Section 222820 1 7 Flue Middle Section 222829 2 8 Flue Top Section 222877 1 9 Terminal Lower Section 222880 1 10 Terminal 222850 1 11...

Страница 25: ...ed sections Longer runs can be achieved by purchasing additional sections of pipe Permanent obstructions may be avoided by the use of 45 elbows See page 26 for details A B C Min Max 15 20 4600 1390 37...

Страница 26: ...0mm each to the calculation The 90 bend in the vertical balanced flue kit contributes 1000mm The 45 elbows can be used to offset the vertical sections of flue on both the high level and vertical flue...

Страница 27: ...e oil and electrical supplies If the boiler is not going to be run during freezing conditions the system should be drained of water Handing over After completing the boiler installation the engineer s...

Страница 28: ...er emerges from the drainage pipe Replace the baffle strips ensuring each is firmly pushed into the flue ways See figs 28 29 Burner and combustion chamber Ensure the electrical supply is switched off...

Страница 29: ...below The use of a tool may be required to lift the third baffle 3 from the combustion chamber Insert a screwdriver or similar into the lifting hole in the centre of the baffle and raise above the li...

Страница 30: ...will result in incorrect combustion and may Invalidate the appliance warranty Secondary Baffles Correct placement of the secondary baffles is crucial to the boiler s efficient operation Turn the baffl...

Страница 31: ...ulty photocell or photocell not seeing flame Clean photocell check for damage ensure it is fully inserted replace as necessary Low oil pressure Check pump pressure and adjust Morning start lock out Fa...

Страница 32: ...FIG 30 Burner Fault Finding Logic Chart...

Страница 33: ...ottom baffle 1 224608 1 224729 1 16 Condensing unit spiral baffle 1 224589 18 224589 13 16 Condensing unit blade baffle 1 224735 5 17 Combustion chamber access cover 224670 1 224690 1 18 Access cover...

Страница 34: ...FIG 31 Boiler Assembly...

Страница 35: ...The following information should be provided upon installation of the appliance for householder reference Installation Engineer Company Company Address Company Tel No...

Страница 36: ...strations contained within are vested in TR Engineering Ltd And neither the brochure or any part thereof may be reproduced without prior written consent TR Engineering s policy is one of continuous re...

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