Trianco EuroStar Band A Скачать руководство пользователя страница 18

Horizontal balanced flue assembly 
(kits 2334 & 2335) 

 
Before  starting,  ensure  the  placement  of  each  section 
has  been  identified  and  that  all  'o'-ring  seals  are  in 
position and well-lubricated. 
 

Important:

 it is essential that the flue inclines slightly 

up from the boiler to allow condensation to run to the 
drain. 
 

 

Having decided the position of the boiler, mark out 
the  position  of  the  terminal  and  cut  a  circular  hole 
130mm diameter in the wall (see 

figs 17

–18

). 

 

 

Remove the boiler top casing and the four nuts that 
hold  the  flue  socket  and  gasket  to  the  top  of  the 
heat exchanger. Remove the flue socket, but leave 
the gasket in place. 

 

 

Fit  the  sealing  plate  (

item

 

4

fig  16

)  over  the  four 

studs  and  place  the  terminal  gasket  (

3

)  over  the 

sealing plate. Position the boiler. 

 

 

Assemble  the  flue  by  sliding  the  terminal  section 
(

2

)  into  the  elbow  section  (

1

),  ensuring  that  all  'o'-

rings (

6

)  are  in  position.  Slide  the  completed 

assembly through the wall from the inside. 

 

 

Slide the flue  mounting plate on  the  elbow  section 
over  the  four  studs  on  the  top  of  the  heat 
exchanger  and  secure  in  position  using  the  four 
nuts previously removed. 

 
 

 
 
 

 

Adjust  the  terminal  length  as  required,  ensuring  a 
minimum  distance  of  140mm  is  kept  from  the  end 
of the terminal to the external face of the wall. See 

figs 18

19

 for allowable distances. 

 

 

Connect the air hose from the burner to the socket 
on  the  near  end  of  the  flue,  using  the  jubilee  clip 
provided. 

 

 

To  ensure  that  any  condensate  produced  in  the 
flue  drains  away  correctly,  incline  the  flue  1° 
upwards  from  the  boiler.  Seal  around  the  terminal 
on  the  inside  and  outside  wall  with  an  appropriate 
material. 

 

As  the  flue  operates  under  positive  pressure,  all 
flue joints must be well-sealed. To aid assembly, it 
may be necessary to apply a thin bead of silicone 
grease  to  all  flue  joints  that  incorporate  'o'-ring 
seals.  All  joints  that  do  not  incorporate  'o'-ring 
seals should be sealed with silicone sealant. 

 
As  the  boiler  produces  condensate  during  normal 
running,  it is  important  that  all  seals  are made  and the 
correct gaskets used.  
 
Where the terminal is positioned below 2 metres, or in a 
place accessible to people, an approved terminal guard 
will  be  required.  A  suitable  stainless  steel  terminal 
guard  is  available  from  TR  Engineering  (part  code 

223920

). 

 

FIG. 16 

Содержание EuroStar Band A

Страница 1: ...29 36kW For Balanced or Conventional Flue OPERATION INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Please read these instructions carefully before installing commissioning and using this appliance...

Страница 2: ...other exposed areas When disposing of materials limit dust and the risk of inhalation by using a water spray Ensure materials are securely wrapped Seek urgent medical attention if inhaled or ingested...

Страница 3: ...cations 9 Installation 10 Regulations Health Safety 10 Siting 10 Ventilation 10 11 System design 12 Electrical supply wiring diagram 12 Condensing system 13 Oil 14 Storage protection 14 Supply 14 15 F...

Страница 4: ...ntrol thermostat fig 1 allows selection of water temperatures at five positions between 55 C and 82 C Where a cylinder thermostat is also fitted to the system ensure that the boiler thermostat is set...

Страница 5: ...pe adversely affecting the operation of the burner and potentially reducing the life expectancy of the oil pump After an oil delivery allow half an hour for the oil to settle in the tank before using...

Страница 6: ...arty will not be accepted unless authorised in advance by TR Engineering Ltd Technical Assistance A team of trained technical advisors is available to discuss any problem with the appliance In many ca...

Страница 7: ...TR Engineering balanced flue kit it becomes a room sealed appliance These kits allow the boiler to be installed in a wide variety of site conditions The balanced flue is available in horizontal high...

Страница 8: ...FIG 3 FIG 4 15 26 29 36 A 460 460 B 854 895 C 597 672 D 355 404 E 603 660 F 693 761 G 743 821 H 16 16 J 60 60 K 37 37 L 197 198 M 85 85 N 71 71 P 231 231...

Страница 9: ...22mm compression Conventional Flue Socket 4 100mm Maximum Operating Pressure 3 bar 43 5 psi Test Pressure 4 5 bar 65 3 psi Starting Current 3 5 amp Running Current 0 77 amp Control Thermostat Adjusta...

Страница 10: ...le base that is capable of supporting the installed weight of the boiler including its water content Sound levels While the low sound level of the boiler makes it suitable for utility room or kitchen...

Страница 11: ...FIG 5 Conventional Flue FIG 6 Balanced Flue...

Страница 12: ...etween 20 C and 30 C Electrical supply All electrical wiring must be carried out by a qualified electrician in accordance with current IEE Regulations and any local regulations that apply The boiler m...

Страница 13: ...rom the boiler on a minimum fall of 1 20 fig 9 Insulate any external pipework to prevent the condensate from freezing DO NOT use copper pipework for the condensate drain If the boiler is installed bel...

Страница 14: ...of a leak The tank capacity exceeds 2 500 litres Supply A long life flexible oil hose is supplied with the boiler A filter and shut off valve are also required These should be fitted in the positions...

Страница 15: ...0 0 5 1 0 1 5 2 0 3 0 3 5 8mm ID Supply Maximum Run Metres 35 30 25 20 15 8 6 10mm ID Supply 100 100 100 90 70 30 20 FIG 10 Lift H 0 5 1 0 1 5 2 0 8mm ID Supply Maximum Run Metres 10 20 40 60 10mm ID...

Страница 16: ...ffected by high wind conditions as the wind pressures are applied equally to both the air intake and flue gas discharge sections creating the balanced condition Balanced flue condensing boilers are al...

Страница 17: ...rnal corner 300 600 N From a vertical structure to one side 750 G Above ground or balcony level 300 600 O Above a vertical structure less than 750mm to one side 600 Scotland P From a ridge terminal to...

Страница 18: ...e heat exchanger and secure in position using the four nuts previously removed Adjust the terminal length as required ensuring a minimum distance of 140mm is kept from the end of the terminal to the e...

Страница 19: ...Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm 2334 600mm Horizontal Balanced Flue Kit 2335 1000mm Horizontal Balanced Flue Kit FIG 17 FIG 18...

Страница 20: ...suring a minimum distance of 140mm is kept from the end of the terminal to the external face of the wall Seal the outer horizontal sections together with a suitable material See figs 21 22 for allowab...

Страница 21: ...ion 222820 1 5 Spigot Sealing Plate 222825 1 6 Spigot 222819 1 7 Sealing Plate Gasket 223198 1 8 Flue Sealing Plate 223191 1 9 O Ring Seal 221647 2 Item Description Part No Kit 2355 Part No Kit 2356 Q...

Страница 22: ...600mm Horizontal Balanced Flue kit Model A B 15 20 1892 1038 20 26 1892 1038 29 36 1940 1046 2357 High Level Adaptor Kit used with 2356 1000mm Horizontal Balanced Flue Kit Model A B 15 20 1892 1038 20...

Страница 23: ...us sections in the same manner Note Both instances of item 7 can be discarded if they are not required Of the main flue lengths only 6 8 are mandatory Fit the terminal extension 9 over the preceding f...

Страница 24: ...Spigot Sealing Plate 222825 1 5 O Ring Seal 221647 6 6 Flue Lower Section 222820 1 7 Flue Middle Section 222829 2 8 Flue Top Section 222877 1 9 Terminal Lower Section 222880 1 10 Terminal 222850 1 11...

Страница 25: ...ed sections Longer runs can be achieved by purchasing additional sections of pipe Permanent obstructions may be avoided by the use of 45 elbows See page 26 for details A B C Min Max 15 20 4600 1390 37...

Страница 26: ...0mm each to the calculation The 90 bend in the vertical balanced flue kit contributes 1000mm The 45 elbows can be used to offset the vertical sections of flue on both the high level and vertical flue...

Страница 27: ...e oil and electrical supplies If the boiler is not going to be run during freezing conditions the system should be drained of water Handing over After completing the boiler installation the engineer s...

Страница 28: ...er emerges from the drainage pipe Replace the baffle strips ensuring each is firmly pushed into the flue ways See figs 28 29 Burner and combustion chamber Ensure the electrical supply is switched off...

Страница 29: ...below The use of a tool may be required to lift the third baffle 3 from the combustion chamber Insert a screwdriver or similar into the lifting hole in the centre of the baffle and raise above the li...

Страница 30: ...will result in incorrect combustion and may Invalidate the appliance warranty Secondary Baffles Correct placement of the secondary baffles is crucial to the boiler s efficient operation Turn the baffl...

Страница 31: ...ulty photocell or photocell not seeing flame Clean photocell check for damage ensure it is fully inserted replace as necessary Low oil pressure Check pump pressure and adjust Morning start lock out Fa...

Страница 32: ...FIG 30 Burner Fault Finding Logic Chart...

Страница 33: ...ottom baffle 1 224608 1 224729 1 16 Condensing unit spiral baffle 1 224589 18 224589 13 16 Condensing unit blade baffle 1 224735 5 17 Combustion chamber access cover 224670 1 224690 1 18 Access cover...

Страница 34: ...FIG 31 Boiler Assembly...

Страница 35: ...The following information should be provided upon installation of the appliance for householder reference Installation Engineer Company Company Address Company Tel No...

Страница 36: ...strations contained within are vested in TR Engineering Ltd And neither the brochure or any part thereof may be reproduced without prior written consent TR Engineering s policy is one of continuous re...

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