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LOCK/JIG/B

-10-

OPERATION

Marking Out

n

 

Choose the position of the lock carefully.  

Position the lock with the centre of the spindle 

aperture at approximately 1m above the floor.  

Whilst the lock is on the edge of the door, 

mark the top and bottom of the lock case 

on the door edge. Do not choose a position 

where the cross member joins the stile as it 

will weaken the door.

n

 

Then using a marking gauge set to half the 

thickness of the door, join the marks to show 

where the centre line of the mortise lock will 

be.

n

 

Extend the centre line with a pencil at each 

end of the centre scribe line to a length of 

350mm so that the centre lines on the jig can 

be tightened in with them. These lines should 

be marked accurately to ensure that the jig is 

set correctly. 

n

 

Mark a horizontal line across the edge at the 

centre of your lock position. You now have 

two centre lines to line up with the centre 

lines on the jig body.  

Please note, the centre of the mortise 

may not be on the centre line of the 

spindle hole.

n

 

Mark out the spindle and keyhole position on 

the face of the door as normal using a paper 

template or the lock body as shown with a 

bradawl (ensuring the front of the lock is flush 

with the door edge).

CL

CL

350mm

Special Note:

If fitting the lock to a non-solid core door, 

ensure the lock block is located first.

Содержание LOCK/JIG/B

Страница 1: ...LOCK JIG B Please read these instructions before use...

Страница 2: ...16 Cutting Key Spindle Holes____________ 16 MAINTENANCE______________________ 16 ENVIRONMENT PROTECTION__________ 16 GUARANTEE________________________ 16 SPARE PARTS Spare Parts List_________________...

Страница 3: ...h hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and...

Страница 4: ...e pass can stall the router 14 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent p...

Страница 5: ...sh or 16mm plus collar n 12mm diameter router cutter with suitable shank size n Door clamping device n Hand tools n No 2 Pozi Screwdriver n Clamps x 2 25 4 22 5 16 19 25 4 22 5 16 CL 19 25 4 22 5 16 1...

Страница 6: ...ION OF PARTS A Top plate B Back sliding insert C Front sliding insert D Sliding insert fixing screw E Length stop upper bracket F Length stop lower bracket G Length stop bracket screw H Clamp bar J Cl...

Страница 7: ...s door whilst drilling and fitting locks Ratchet clamp design for doors up to 55mm thick Corner Chisel Ref C CHISEL Squares up rounded corners in one operation High speed steel Use with a hammer Door...

Страница 8: ...least 66mm Auger bit and drill required for 3 deep locks for all routers Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below...

Страница 9: ...th 70mm OR USE Router Cutter Ref 3 8LX1 4TC overall length 66mm Special Note The jig can be used to cut the face plate recess in the edge of doors whilst it is hung The mortise should NOT be routed wh...

Страница 10: ...up can be used by simply fitting the collar between the hinge and lock operations n The guide bush collar can be stored on the spigot fixed to the outside of the clamp bar when not in use Ref GB30 A R...

Страница 11: ...end of the centre scribe line to a length of 350mm so that the centre lines on the jig can be tightened in with them These lines should be marked accurately to ensure that the jig is set correctly n M...

Страница 12: ...e up engraved centre line on setting gauge with centre line on the door n Hold the top plate in position and tighten the clamp bar fixing screws n Check the centre lines correspond correctly and re ad...

Страница 13: ...e jig n For example If lock mechanism is 15mm width x 105mm length the mortise setting should be 16mm x 115mm An allowance has already been made on the jig s increment scale for the offset between cut...

Страница 14: ...e the setting gauges the jig may need to be lifted off the door to allow the various width stops to be used n Offer the appropriate width of the setting block at each end of the jig and slide the slid...

Страница 15: ...lt of using this jig depends on how accurately the lock markings on the door are marked and how accurately the jig is set Trial cuts should be made on waste material to check that the jig is set up co...

Страница 16: ...te in a clock wise direction n Remove loose waste with a screwdriver and vacuum extractor and repeat plunge and rout operations until full depth is achieved n Depending on router set up deepening of m...

Страница 17: ...wards and forwards n The pencil marks on the frame will indicate the position of the recess for the lock striking TIP Before testing fit of the lock engage the lock bolt in the locked position to enab...

Страница 18: ...rt WP LOCK B 03 4 1 Clamp Bar WP LOCK B 04 5 1 Setting Block Pair WP LOCK B 05 6 2 Machine Screw M6 x 16mm Pan Pozi WP SCW 119 7 4 Machine Screw M5 x 10mm Csk Pozi WP SCW 120 8 2 Machine Screw M5 x 8m...

Страница 19: ...nt means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks...

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