LOCK/JIG/B
-7-
12mm
Choice of Router Set-ups
Option
1
+
+
Heavy duty router with
1
/
2
”
collet e.g. T10/T11 Router
Router Cutter
Ref. TR37X1/2TC
overall length 115mm
OR USE
Router Cutter
Ref. TR37MX1/2TC
overall length 100mm
with the following routers:
RYOBI R600, R600(N), RE601
Makita 3612(C)
Skil 1875U1
30mm Guide Bush
Ref. GB30/A
See page 6 if a
suitable guide bush
is not available
for your router.
Hole A
Door width 30-64mm
Hole B
Door width 48-80mm
Suitable Plunge Router:
Your router should have following
plunge length:
- For 2” deep locks at least 54mm.
- For 2
1
/
2
”
deep locks at least
66mm.
- Auger bit and drill required for 3”
deep locks for all routers.
Fit sufficient length of the shank
into the collet. Ideally at maximum
plunge, only as much of the cutter
should protrude below the base as
is required to reach the depth of the
mortise.
Do not attempt to increase the
depth of cut by having less than the
optimum length of the cutter’s shank
inserted in the collet of your router.
Due to the extra long length of this
cutter, extra care should be taken
to avoid damage. The cutter should
be used to plunge rout a series of
overlapping holes. See page 16.
4
ASSEMBLY
The jig is partially assembled. Fit the clamp bar to the
jig body using the two M6 machine screws provided.
The clamp bar has two sets of holes to suit different
door thicknesses.
A
B