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Section 6: Maintenance

4220ST & 4420ST Light Utility Vehicles  700-504M

8/05/08

36

Table of Contents

Reference Notes for above Maintenance Operation:

(1)

Clean spark arrester whenever loss of engine power is noticed or every 100 hours (whichever comes first).

(2)

Check tightness after first 2 hours of initial operation and after removal for repair and replacement.

(3)

Make first engine oil and filter change after the first month of operation or at 20 hours of operation (whichever comes first).

(4)

Service every 100 hours or 6 months (whichever comes first).

(5)

Replace air cleaner filter element if damaged, every 300 hours or ever season (whichever comes first). Replace more frequently when used in
dusty conditions.

(6)

Have a Land Pride dealer perform this service every year or every 300 hours (whichever comes first).

(7)

Change every year or every 400 hours (whichever comes first). Change immediately if contaminated with water.

(8)

Have a Land Pride dealer perform this service every year or every 500 hours (whichever comes first).

(9)

See also your Honda Engine Owner’s Manual.

(10) Replace fuel filter immediately if excessive water accumulation or sediment is found.

(11) Maker certain engine and exhaust are cool before cleaning. Check and clean engine fan cooling screen often when traveling in dirty trashy terrain.

Maintenance Schedule

Maintenance Operation

Daily

Every

100 Hrs.

Every

300 Hrs.

Every

500 Hrs.

Every

6 Mos.

Every

Year

Refer to

Page

Check Engine Oil level (9)

X

37

Check Tire Pressure

X

25

Clean Engine and exhaust (11)

X

30 & 34

Inspect All Nuts and Bolts for Tightness

X

25

Check and Clean Area Around Engine Air Intake

X

32

Check Fuel Line Hoses, Clamps, & Tank for Leaks

X

X

30

Clean Spark Arrester (1)

X

34

Check Wheel Lug Nuts (Torque 65 to 75 Ft. lbs.) (2)

X

25

Check Master Cylinder Brake Fluid Level

X

41

Check Battery Charge and Water Level

X

27

Check In-line Fuel Filter (10)

X

X

30

Check CVT Snorkel Filter (3) & (4)

X

X

33

Change Engine Oil (3), (4) & (9)

X

X

37

Change Engine Oil Filter (3), (4) & (9)

X

X

38

Check & Regap Spark Plugs (.028 to .031 in.) (9)

X

X

Check Rear Trans-axle Case Fluid Level (7)

X

X

39

Check Center Transfer Case Fluid Level (7)

X

X

40

Check Front Differential Case Fluid Level (7)

X

X

40

Check Driven Pulley Wear Buttons

X

31

Inspect Drum Brakes (6)

X

Inspect Parking Brake (6)

X

Replace Air Cleaner Filter Element (5)

X

X

32

Replace Spark Plugs (9)

X

X

Check and Adjust engine idle Speed (6) & (9)

X

X

Check Valve Clearance (6) & (9)

X

X

Replace In-line Fuel Filter

X

X

30

Clean Combustion Chamber (8) & (9)

X

X

Clean Battery and Terminals

X

27

Check Drive Belt and Pulleys

X

31

Содержание 4220ST

Страница 1: ...ed Read the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Co...

Страница 2: ...mation 13 Dealer Service and Inspection List 13 Dealer Test Ride List 14 Dealer Delivery To Customer List 14 Customer Acceptance List 14 Section 4 Operating Instructions 15 Operator Responsibilities 1...

Страница 3: ...uthorized dealer Manuals can also be downloaded free of charge from our website at www landpride com or printed from the Land Pride Service Support Center by your dealer Terminology Right hand and lef...

Страница 4: ...f supplies tools gear or game Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner sh...

Страница 5: ...oved It may also be used to alert against unsafe practices CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used t...

Страница 6: ...d properly Remove build up of grease oil or debris Remove all tools and unused parts from the Treker before operation Wear Protective Equipment Wear protective clothing and equipment Wear clothing and...

Страница 7: ...rts Keep hands feet long hair clothing and jewelry away from moving parts and obvious pinch points to avoid getting caught Keep hands arms feet and all bodily appendages safely inside the confines of...

Страница 8: ...cargo load the slower the turn should be The 4 post accessory bar is not a certified ROPS Roll Over Protection System Always avoid roll overs Do not load 4 post accessory bar with heavy equipment Rol...

Страница 9: ...rboards is acceptable See Going Out on the Trail Note 7 on page 21 Never use vehicle for racing and never modify engine to exceed 25 MPH vehicle speed Towing Safety Follow all towing instructions in t...

Страница 10: ...3 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified 818 543C Danger Guard Missing 24691 23536 838 629C Warning Pinch Point or Crus...

Страница 11: ...Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M Table of Contents 24697 838 532C Warning Cab Rollover Protection 838 492C Caution Maximum Power Source 838 490C Caution Stop...

Страница 12: ...Section 2 Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 10 Table of Contents 838 486C Warning General Utility Vehicle 24694...

Страница 13: ...20ST Light Utility Vehicles 700 504M Table of Contents 838 570C Vehicle Loading Capacities 4220ST Series 838 663C Vehicle Loading Capacities 4420ST Series 24694 21147 838 579C Trailer Towing Informati...

Страница 14: ...mportant Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 12 Table of Contents 21110 838 491C Warning Improper Use 838 489C Warning Rollover Hazard 21110 24695 838 444C Danger...

Страница 15: ...t unit while shifter is located in the forward and reverse positions ___Check throttle control to make sure it moves and returns freely ___Check choke control to make sure it moves and returns freely...

Страница 16: ...arranty registration form is complete ___Owner s Manual has been delivered to and reviewed by customer ___Engine Manual has been delivered to and reviewed by customer ___Warranty Policy limits and req...

Страница 17: ...make sure there is at least 1 8 of a tank of gas prior to performing initial starting operations Check air intake filtering system Clean or replace filtering system per instructions for Engine Air Fil...

Страница 18: ...ing 12 volt accessories such as a cell phone or light 8 Ignition Switch Starts and stops engine Vertical position is off Turn switch key clockwise to start engine See General Operation on page 15 for...

Страница 19: ...or switching from reverse to forward and forward to reverse Shift Selector Shown in Park Figure 4 6 16 22482 Choke Refer to Figure 4 4 13 Choke Control Located under the driver s seat Use to choke eng...

Страница 20: ...It is the responsibility of the operator and passenger to decide if their situation warrants using seat belts Make sure seats and seat belts are properly fastened to the frame Seat Belt Components Ref...

Страница 21: ...ar of personnel before raising the cargo box Bodily harm can result from being pinched between cargo box and another object or from a load dumping and or rolling onto a bystander The cargo box is fact...

Страница 22: ...empty can result in dried out gaskets that when dry will crack and leak Also emptying metal fuel tanks and storage containers can result in corroded containers and contaminated fuel Land Pride highly...

Страница 23: ...ellent personal medications water tarp or tent flash light survival knife binoculars camera tool kit rope duct tape tow strap winch or come along eating utensils cooking utensils and high energy trail...

Страница 24: ...ry lightly Hard braking can cause total loss of control and a rollover situation Try to back straight down the hill without turning Turning in this situation can also cause a rollover 9 Whenever possi...

Страница 25: ...cessory The front cargo accessory rack not shown can be mounted to the Brush Guard Heavy Duty Brush Guard Figure 5 2 Front Bumper 21145 22484 Hitch Receiver Heavy Duty Brush Guard Tires Refer to Figur...

Страница 26: ...igure 5 1 The Land Pride Electric Spin Spreader is a highly versatile full component package designed to plant or spread seeds It can then be used to spread prilled or granulated fertilizer lime gypsu...

Страница 27: ...em Visually inspect vehicle for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is...

Страница 28: ...ough to do the work intended 5 Support vehicle securely with jack stands before working under or around the vehicle 6 Work may now be performed on the vehicle Be sure to properly torque all bolts that...

Страница 29: ...id can cause serious injury to skin and eyes Avoid skin contact with battery acid and always wear eye protection when checking the battery Flush area with clean water and call a physician immediately...

Страница 30: ...follow instructions for Adding Water to the Battery above 10 If applicable reinstall vent caps before charging 11 Set charger to 12 volts 12 Plug in and turn on charger 13 Don t wiggle connections to...

Страница 31: ...soline and other fuels They are flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Refuel outdoors preferably or in well ventilated ar...

Страница 32: ...pump The fuel tank will need emptying when preparing for long term storage or replacing a damaged one 1 Secure vehicle for maintenance See Securing Vehicle for Maintenance on page 25 2 Follow all Fuel...

Страница 33: ...replacing them Figure 6 7 24703 Replace cam shoes if there is less than 1 16 clearance between aluminum housings Cam Shoes 3 Required Aluminum Housing Cam Shoe Replacement Part No Part Description 60...

Страница 34: ...form in front of the air intake snorkel or allowing loose clothing to drape over the snorkel could block the snorkel opening 24705 Insert Open End First Location Under Hinged Seat Figure 6 9 Engine Ai...

Страница 35: ...inspect the air cleaner canister for external damage and replace if necessary Incorrect Air Filter Element The air filter must remain intact to block passage of dirt and foreign particles It must be o...

Страница 36: ...ster CAUTION To maintain efficiency the spark arrester must be serviced every 100 hours CAUTION Be careful not to damage spark arrester screen when cleaning The spark arrester is mounted on the end of...

Страница 37: ...the cargo box is securely supported in the up position before working on the Park Brake calipers 3 Chock front and back of rear wheels 4 Secure cargo box in the up position 5 Change shift selector to...

Страница 38: ...e and exhaust are cool before cleaning Check and clean engine fan cooling screen often when traveling in dirty trashy terrain Maintenance Schedule Maintenance Operation Daily Every 100 Hrs Every 300 H...

Страница 39: ...tion 7 Lubrication Level Check Refer to Figure 7 1 Check engine oil daily with dipstick located at the engine left front side as follows 1 Park vehicle on a level surface set park brake turn off ignit...

Страница 40: ...ve filter access cover and drain plug to allow oil to drain out 3 Remove oil filter with a filter wrench and let remaining oil drain out Discard oil filter 4 Clean engine filter base 5 Coat new filter...

Страница 41: ...age and possible oil leakage after each use Check oil level every 6 months or every 100 hours whichever comes first Change oil once a year or every 400 hours whichever comes first Level Check Oil must...

Страница 42: ...See also Section 10 Specifications and Capacities on page 45 Fill plug location Left front side See large arrow Drain plug location Bottom center see large arrow Type of lubrication Mobil 424 Front di...

Страница 43: ...on the driver s side Visually inspect fill line on the reservoir by turning the steering wheel to the left and looking under the driver s side wheel well Remove cap and add DOT 3 fluid to the reservo...

Страница 44: ...evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine flooding and loss of power 8 Clean dirt and chaff from cylinders...

Страница 45: ...ir the vehicle body All tools paint and materials should be purchased locally Scratch Required Tools and Materials See note to left 1 000 rpm buffing tool DeWalt 849 Meguiars buffing compound 8432 Meg...

Страница 46: ...Steps to Repair 1 Sand damaged area with 500 grit paper to remove raised edges and to create abraded surface for proper adhesion 2 Fill damaged area with Evercoat body filler 2 part system and allow t...

Страница 47: ...load 1300 lbs Belt Drive Enclosed CVT Constantly Variable Transmission Gross Vehicle Weight 4220ST 2225 lbs 4420ST 2534 lbs Ignition Keyed Starts only in park and neutral Rear Cargo Box Capacity 900 l...

Страница 48: ...Platform For Maximum Operator Passenger Comfort 8 Gallon Fuel Tank For Extended Operating Range 58 Overall Width at Rear Tires For Maximum Stability Cargo Box with Power Lift For added convenience an...

Страница 49: ...e line is broken Replace brake line Brake line has air in it Bleed brake line and add brake fluid Master cylinder is defective Replace master cylinder Electrical System does not work Electrical fuse i...

Страница 50: ...ting Engine runs unevenly Electrical connections are loose Reattach electrical connections Engine cooling fins are plugged Allow engine to cool Clean cooling fins with high pressure air Throttle cable...

Страница 51: ...sconnected governor spring Replace defective spring Drive Clutch does not disengaged Clean drive clutch by blowing air through it Shift selector jumps out of gear With shift selector in neutral adjust...

Страница 52: ...ds not adjusted correctly Adjust front tie rods Front tires should toe out a total of 0 to 3 16 more at the front than at the back Damaged frame steering or suspension parts Inspect thoroughly Steerin...

Страница 53: ...5 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650...

Страница 54: ...Section 13 Appendix 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 52 Table of Contents Notes...

Страница 55: ...delivered by an authorized Land Pride Utility Vehicle dealer 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement required as result of I accident II...

Страница 56: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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