background image

8/05/08

25

Section 6: Maintenance

4220ST & 4420ST Light Utility Vehicles  700-504M

Table of Contents

General Maintenance

!

WARNING

Read and observe all safety warnings in this manual and in the
engine service manual.

!

WARNING

Except when checking or changing components, always keep
protective shields on for safety as well as for cleanliness.

!

WARNING

Keep engine clean of oil, grease, trash and debris which can
cause engine overheating, fires and belt wear. Clean only after
engine has completely cooled. Wear gloves to protect hands
from cuts, puncture wounds and burns.

!

WARNING

DO NOT have engine running when servicing or making
adjustments to the vehicle. Shut engine off, place transmission
in park and remove ignition switch key for maximum safety.

!

DANGER

Repairs or maintenance specifically requiring engine power
should be performed by trained personnel only. Transmission
gear should be set in neutral with tires properly chocked or with
drive tires properly supported off the floor. Enclosed areas
should be properly ventilated to prevent carbon monoxide
poisoning.

!

DANGER

Exercise extreme caution when working with and around the
belt drive. Make certain the engine cannot be accidentally
started. Shut engine off and remove ignition switch key for
maximum safety. Repairs or maintenance requiring engine
power should be performed by trained personnel only.

Regular maintenance is the best prevention for costly
downtime or expensive, premature repair. The following
pages contain suggested maintenance information and
schedules which the operator should follow on a routine
basis.

Remain alert for unusual noises; they could be signaling
a problem. Visually inspect vehicle for any abnormal
wear or damage. A good time to detect potential
problems is while performing scheduled maintenance
service. Correcting the problem as quickly as possible is
the best insurance.

Some repairs require the assistance of a trained service
mechanic and should not be attempted by unskilled
personnel. Consult your Land Pride dealer when
assistance is needed.

Securing Vehicle for Maintenance

Before servicing the vehicle the following procedure must
be met to secure the vehicle:

1.

Park vehicle on a level surface. Don’t work under or
around a vehicle parked on an incline
.

2.

Set shift selector in Park.

3.

Turn ignition switch off and remove switch key.

4.

Chock front and back side of the wheels not being
raised off the ground when jacking a vehicle or when
ground surface slopes.

5.

Always use jack stands to support the vehicle when
working under the vehicle.

6.

Always secure cargo box in the up position when
working under the cargo box.

Torque Values

Wheel Lug Nuts

!

WARNING

Particular attention must be given to tightening the wheel lug
nuts. Not torquing these items correctly may result in loss of a
wheel, which can cause personal injury and damage to the
vehicle.

Always check wheel lug nut torque values two hours after
initial operation

and two hours after each tire repair and/or

replacement

. Routinely check lug nut torque valves every

100 hours of operation. See "Maintenance Schedule" on
page 36.

Engine Torques

For engine torque values, see engine owner’s manual.

All Other Torques

For all other torques refer to “Torque Values Chart”
page 51.

Tire Maintenance

Use only tires recommended by Land Pride.

It is important for your safety and the safety of others that
the tires have correct air pressure. Check air pressure in

Torque Values

FT -lbs.

Nm

Wheel lug nuts

65 - 75

88.14 - 101.7

Section 6: Maintenance

Содержание 4220ST

Страница 1: ...ed Read the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Co...

Страница 2: ...mation 13 Dealer Service and Inspection List 13 Dealer Test Ride List 14 Dealer Delivery To Customer List 14 Customer Acceptance List 14 Section 4 Operating Instructions 15 Operator Responsibilities 1...

Страница 3: ...uthorized dealer Manuals can also be downloaded free of charge from our website at www landpride com or printed from the Land Pride Service Support Center by your dealer Terminology Right hand and lef...

Страница 4: ...f supplies tools gear or game Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner sh...

Страница 5: ...oved It may also be used to alert against unsafe practices CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used t...

Страница 6: ...d properly Remove build up of grease oil or debris Remove all tools and unused parts from the Treker before operation Wear Protective Equipment Wear protective clothing and equipment Wear clothing and...

Страница 7: ...rts Keep hands feet long hair clothing and jewelry away from moving parts and obvious pinch points to avoid getting caught Keep hands arms feet and all bodily appendages safely inside the confines of...

Страница 8: ...cargo load the slower the turn should be The 4 post accessory bar is not a certified ROPS Roll Over Protection System Always avoid roll overs Do not load 4 post accessory bar with heavy equipment Rol...

Страница 9: ...rboards is acceptable See Going Out on the Trail Note 7 on page 21 Never use vehicle for racing and never modify engine to exceed 25 MPH vehicle speed Towing Safety Follow all towing instructions in t...

Страница 10: ...3 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified 818 543C Danger Guard Missing 24691 23536 838 629C Warning Pinch Point or Crus...

Страница 11: ...Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M Table of Contents 24697 838 532C Warning Cab Rollover Protection 838 492C Caution Maximum Power Source 838 490C Caution Stop...

Страница 12: ...Section 2 Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 10 Table of Contents 838 486C Warning General Utility Vehicle 24694...

Страница 13: ...20ST Light Utility Vehicles 700 504M Table of Contents 838 570C Vehicle Loading Capacities 4220ST Series 838 663C Vehicle Loading Capacities 4420ST Series 24694 21147 838 579C Trailer Towing Informati...

Страница 14: ...mportant Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 12 Table of Contents 21110 838 491C Warning Improper Use 838 489C Warning Rollover Hazard 21110 24695 838 444C Danger...

Страница 15: ...t unit while shifter is located in the forward and reverse positions ___Check throttle control to make sure it moves and returns freely ___Check choke control to make sure it moves and returns freely...

Страница 16: ...arranty registration form is complete ___Owner s Manual has been delivered to and reviewed by customer ___Engine Manual has been delivered to and reviewed by customer ___Warranty Policy limits and req...

Страница 17: ...make sure there is at least 1 8 of a tank of gas prior to performing initial starting operations Check air intake filtering system Clean or replace filtering system per instructions for Engine Air Fil...

Страница 18: ...ing 12 volt accessories such as a cell phone or light 8 Ignition Switch Starts and stops engine Vertical position is off Turn switch key clockwise to start engine See General Operation on page 15 for...

Страница 19: ...or switching from reverse to forward and forward to reverse Shift Selector Shown in Park Figure 4 6 16 22482 Choke Refer to Figure 4 4 13 Choke Control Located under the driver s seat Use to choke eng...

Страница 20: ...It is the responsibility of the operator and passenger to decide if their situation warrants using seat belts Make sure seats and seat belts are properly fastened to the frame Seat Belt Components Ref...

Страница 21: ...ar of personnel before raising the cargo box Bodily harm can result from being pinched between cargo box and another object or from a load dumping and or rolling onto a bystander The cargo box is fact...

Страница 22: ...empty can result in dried out gaskets that when dry will crack and leak Also emptying metal fuel tanks and storage containers can result in corroded containers and contaminated fuel Land Pride highly...

Страница 23: ...ellent personal medications water tarp or tent flash light survival knife binoculars camera tool kit rope duct tape tow strap winch or come along eating utensils cooking utensils and high energy trail...

Страница 24: ...ry lightly Hard braking can cause total loss of control and a rollover situation Try to back straight down the hill without turning Turning in this situation can also cause a rollover 9 Whenever possi...

Страница 25: ...cessory The front cargo accessory rack not shown can be mounted to the Brush Guard Heavy Duty Brush Guard Figure 5 2 Front Bumper 21145 22484 Hitch Receiver Heavy Duty Brush Guard Tires Refer to Figur...

Страница 26: ...igure 5 1 The Land Pride Electric Spin Spreader is a highly versatile full component package designed to plant or spread seeds It can then be used to spread prilled or granulated fertilizer lime gypsu...

Страница 27: ...em Visually inspect vehicle for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is...

Страница 28: ...ough to do the work intended 5 Support vehicle securely with jack stands before working under or around the vehicle 6 Work may now be performed on the vehicle Be sure to properly torque all bolts that...

Страница 29: ...id can cause serious injury to skin and eyes Avoid skin contact with battery acid and always wear eye protection when checking the battery Flush area with clean water and call a physician immediately...

Страница 30: ...follow instructions for Adding Water to the Battery above 10 If applicable reinstall vent caps before charging 11 Set charger to 12 volts 12 Plug in and turn on charger 13 Don t wiggle connections to...

Страница 31: ...soline and other fuels They are flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Refuel outdoors preferably or in well ventilated ar...

Страница 32: ...pump The fuel tank will need emptying when preparing for long term storage or replacing a damaged one 1 Secure vehicle for maintenance See Securing Vehicle for Maintenance on page 25 2 Follow all Fuel...

Страница 33: ...replacing them Figure 6 7 24703 Replace cam shoes if there is less than 1 16 clearance between aluminum housings Cam Shoes 3 Required Aluminum Housing Cam Shoe Replacement Part No Part Description 60...

Страница 34: ...form in front of the air intake snorkel or allowing loose clothing to drape over the snorkel could block the snorkel opening 24705 Insert Open End First Location Under Hinged Seat Figure 6 9 Engine Ai...

Страница 35: ...inspect the air cleaner canister for external damage and replace if necessary Incorrect Air Filter Element The air filter must remain intact to block passage of dirt and foreign particles It must be o...

Страница 36: ...ster CAUTION To maintain efficiency the spark arrester must be serviced every 100 hours CAUTION Be careful not to damage spark arrester screen when cleaning The spark arrester is mounted on the end of...

Страница 37: ...the cargo box is securely supported in the up position before working on the Park Brake calipers 3 Chock front and back of rear wheels 4 Secure cargo box in the up position 5 Change shift selector to...

Страница 38: ...e and exhaust are cool before cleaning Check and clean engine fan cooling screen often when traveling in dirty trashy terrain Maintenance Schedule Maintenance Operation Daily Every 100 Hrs Every 300 H...

Страница 39: ...tion 7 Lubrication Level Check Refer to Figure 7 1 Check engine oil daily with dipstick located at the engine left front side as follows 1 Park vehicle on a level surface set park brake turn off ignit...

Страница 40: ...ve filter access cover and drain plug to allow oil to drain out 3 Remove oil filter with a filter wrench and let remaining oil drain out Discard oil filter 4 Clean engine filter base 5 Coat new filter...

Страница 41: ...age and possible oil leakage after each use Check oil level every 6 months or every 100 hours whichever comes first Change oil once a year or every 400 hours whichever comes first Level Check Oil must...

Страница 42: ...See also Section 10 Specifications and Capacities on page 45 Fill plug location Left front side See large arrow Drain plug location Bottom center see large arrow Type of lubrication Mobil 424 Front di...

Страница 43: ...on the driver s side Visually inspect fill line on the reservoir by turning the steering wheel to the left and looking under the driver s side wheel well Remove cap and add DOT 3 fluid to the reservo...

Страница 44: ...evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine flooding and loss of power 8 Clean dirt and chaff from cylinders...

Страница 45: ...ir the vehicle body All tools paint and materials should be purchased locally Scratch Required Tools and Materials See note to left 1 000 rpm buffing tool DeWalt 849 Meguiars buffing compound 8432 Meg...

Страница 46: ...Steps to Repair 1 Sand damaged area with 500 grit paper to remove raised edges and to create abraded surface for proper adhesion 2 Fill damaged area with Evercoat body filler 2 part system and allow t...

Страница 47: ...load 1300 lbs Belt Drive Enclosed CVT Constantly Variable Transmission Gross Vehicle Weight 4220ST 2225 lbs 4420ST 2534 lbs Ignition Keyed Starts only in park and neutral Rear Cargo Box Capacity 900 l...

Страница 48: ...Platform For Maximum Operator Passenger Comfort 8 Gallon Fuel Tank For Extended Operating Range 58 Overall Width at Rear Tires For Maximum Stability Cargo Box with Power Lift For added convenience an...

Страница 49: ...e line is broken Replace brake line Brake line has air in it Bleed brake line and add brake fluid Master cylinder is defective Replace master cylinder Electrical System does not work Electrical fuse i...

Страница 50: ...ting Engine runs unevenly Electrical connections are loose Reattach electrical connections Engine cooling fins are plugged Allow engine to cool Clean cooling fins with high pressure air Throttle cable...

Страница 51: ...sconnected governor spring Replace defective spring Drive Clutch does not disengaged Clean drive clutch by blowing air through it Shift selector jumps out of gear With shift selector in neutral adjust...

Страница 52: ...ds not adjusted correctly Adjust front tie rods Front tires should toe out a total of 0 to 3 16 more at the front than at the back Damaged frame steering or suspension parts Inspect thoroughly Steerin...

Страница 53: ...5 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650...

Страница 54: ...Section 13 Appendix 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 52 Table of Contents Notes...

Страница 55: ...delivered by an authorized Land Pride Utility Vehicle dealer 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement required as result of I accident II...

Страница 56: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

Отзывы: