Trejon OPTIMAL UPX Series Скачать руководство пользователя страница 20

Instruction manual TREJON OPTIMAL UPX plough (2010) 

 

 

20 

 

 

 

Stability.

 The machine must not be operated with a tool carrier that does not weigh enough over 

the front/rear axle, such that the stability of the tool carrier is affected. Mount ballast weights if 
necessary, see the tool carrier’s instruction manual. 
 

Operating the Machine. 

Take great care when working on uneven ground conditions, close to 

ditches and fences, look out for hidden dangers and adapt your working rate. 
Do not reverse with the plough down (the wrong way). 
Great care should be observed when working on steep slopes. 
Hold onto the steering wheel tightly if the tool carrier should overturn. 

 
Operating at Night.

 The work area must be illuminated when working in the dark. 

 

Driver.

 Operators who are tired, intoxicated, drugged or under the influence in any other way so 

that they cannot control their movements must not use the machine. 
The machine may only be operated by one person sitting in the tool carrier, no passengers 
are allowed. 
It is prohibited for people without authorisation to use the machine.  

 

Personal protective equipment.

 Protective equipment such as helmets, protective goggles, 

protective shoes and gloves are recommended for personnel during assembly, operation, 
adjustment and maintenance.  
 

Protective Cab. 

The machine should only be driven by a tractor equipped with an approved 

protective cab. Keep doors and windows close while working. 
All moving parts, including engine, must be stationary and the handbrake applied before the 
operator leaves the cab. When travelling on ice-covered water the roof hatch must be kept open. 
When travelling on ice-covered water the roof hatch must be kept open. 
 

Maintenance.

 Inspect, adjust and maintain the machine according to the directions. 

 

Regular Inspection.

 Inspect the entire machine regularly. Locate any loose, worn and damaged 

components and leaks.  

 

Safety During Maintenance and Service.

 The machine must be standing on firm, even ground 

for maintenance and adjustment. The engine must be shut off, all moving parts stationary, 
the machine lowered to the ground and the handbrake applied during all cleaning, inspection, 
adjustment, maintenance and repair work. 
Clean the machine thoroughly before repair and storage. 
Bearing and hydraulic components should not the cleaned with high-pressure jets. 
If excessively high pressure is used for general cleaning, this may damage the paint. 
After cleaning, the machine must be lubricated according to the lubrication schedule and a short 
test run carried out. 

 

Vibration.

 If any vibration should occur in the machine, it must be shut down immediately and 

the cause located. Change any damaged parts. 

 
Emergencies

. Stop the machine immediately if it should hit an obstruction. Shut off the engine, 

remove the key, check for and repair any damage before recommencing work. 
Make yourself aware of how emergency stops work on the tool carrier, and be prepared for how 
they work in an emergency situation. 
 

Содержание OPTIMAL UPX Series

Страница 1: ...l and Maintenance Directions UPX plough From November 2020 Important Read the Instruction Manual thoroughly before use TREJON F RS LJNINGS AB F retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39...

Страница 2: ...Instruction manual TREJON OPTIMAL UPX plough 2010 2...

Страница 3: ...bols 22 3 Using the machine 23 3 1 Assembly 23 3 2 Coupling the plough to the machine 24 3 3 Hydraulics 24 3 4 Hydraulic connection diagram 25 3 4 1 4 Hose option Chapter 5 26 3 5 Plough steering inst...

Страница 4: ...YOU ARE IN DANGER Warning Labels Be aware of the warning words WARNING and NOTE in safety texts These words have been chosen based on the following guidelines WARNING Warns of dangerous situations wh...

Страница 5: ...e life and efficient use of the UPX plough We have produced this manual to give you a good overview of how the plough works as well as the safety and maintenance directions that must be followed when...

Страница 6: ...mentally responsible manner Check that the delivery is complete in accordance with the machine order packing note Make sure the machine has been lubricated as described under Service and Maintenance C...

Страница 7: ...l tractors loaders and compact tractors and from now on these will collectively be referred to as tool carriers The TREJON OPTIMAL UPX plough can be equipped with an attachment for most tool carriers...

Страница 8: ...4 Cylinder main blade 14 Hydraulic valve 5 Cylinder wings 15 Protective cover Hydraulic valve 6 Link 16 7 pole connector for spiral cable 7 Brace link wing 17 Pressure accumulator 8 Attachment floati...

Страница 9: ...288 Height cm H 72 96 110 110 Length cm L 1620 1980 2060 2360 Wing angle 170 170 180 180 Weight2 kg 520 850 1000 1100 Operation Hydr Elec Hydr Elec Hydr Elec Hydr Elec El voltage3 V 12 12 24 24 Hydra...

Страница 10: ...movement capacity It is important to position the floating mode attachment so that it can move freely up and down Lower the plough to the ground Lower the attachment to its end position see Figure 2 a...

Страница 11: ...lough to come loose and cause material damage and or personal injury 1 7 Blank attachment There are many different machines In those cases where the Trejon does NOT have a ready made attachment custom...

Страница 12: ...1 Outside 3 point Cat 2 3N 440109 825 7 2 Wider W side facing inwards Trima 450075 650 7 3 Wider W side facing inwards Euro 450084 995 7 4 Outside Zettelmeyer 502 60565 860 7 5 Inside Zettelmeyer 402...

Страница 13: ...Instruction manual TREJON OPTIMAL UPX plough 2010 13 84009 Figure 7 5 Figure 7 6 60131 650 ST 60565 ST 860 Figure 7 7 Figure 7 8 84009...

Страница 14: ...be an advantage to raise the UPX plough X 0 see Figure 11 This is done to prevent unnecessary wear on the cutting blades and to avoid cutting up gravel After ploughing a few times or once the roadway...

Страница 15: ...included in the kit see options Chapter 5 When installing these the same tightening torque must be used for all screws The fixing plate must be pressed into the rubber scraper blade MAX 2 4 mm It is e...

Страница 16: ...ades 1 and the lower edge of the steel holder 2 see Figure 16 When the wear is significant and the distance W 10 mm see Figure 17 it is time to move all the cutting blades downwards see Figure 18 When...

Страница 17: ...n general cutting angles only need to be adjusted after the springs have been replaced see section 1 12 Dimension Z see Figure 19 can be used as a control measure By tightening the nut M in the upper...

Страница 18: ...n the lower part of the spring see Figure 20 2 Tighten nut M1 upwards two turns at a time and test operate Repeat until the tension is just right see Figure 21 3 Tighten nut M2 against nut M1 to lock...

Страница 19: ...nts and operating safety features are dependent on the responsible use of the equipment and its integrated safety features Only trained personnel should use this equipment The machine is intended for...

Страница 20: ...eep doors and windows close while working All moving parts including engine must be stationary and the handbrake applied before the operator leaves the cab When travelling on ice covered water the roo...

Страница 21: ...orbidden Hoses can become hot while in operation with the risk of burn injuries Do not loosen hoses while the oil is hot wait for it to cool down Welding Protect bearings hydraulics and electronic com...

Страница 22: ...ier when coupling Always brake the tool carrier turn off the engine and remove the ignition key when leaving the cab during coupling or decoupling operations Indicated lifting point Machine name plate...

Страница 23: ...having installed the attachment system read Chapter 1 6 2 With lifting gear such as a chain The lifting gear is attached to the plough wings openings 1 and to the lifting eye 2 by the plough s main bl...

Страница 24: ...raulic hoses starting from ports marked P1 and P2 on the valve s hydraulic block These must be connected to double acting hydraulic outlets on the tool carrier At ports P1 and P2 there are two throttl...

Страница 25: ...h s hydraulic valve ports C3 C2 are connected with the left wing s cylinder as standard while ports C1 C4 are connected with the right wing cylinder The hydraulic valve s ports C5 C8 are connected wit...

Страница 26: ...e tool carrier s double acting hydraulic outlet With this connection the right wing will be operated with the double acting hydraulic function Diagonal main blade and left wing are controlled by the r...

Страница 27: ...hydraulic valve 2 x Deutsch connectors marked X6 and X7 are plugged additional information in section 5 accessories Spiral cable 3 5 m 7 pole male male art no TKBL0895 is used to connect electricity...

Страница 28: ...ollows with the double acting hydraulic outlet on the tool carrier see the table below Symbol Toggle switch position UPX function Hirschmann connectors LED L down R down Diagonal position Operation of...

Страница 29: ...Instruction manual TREJON OPTIMAL UPX plough 2010 29 3 7 Wiring diagram Figure 26 Wiring diagram Control box art no 330006 Figure 27 Wiring diagram Wiring art no 330007 X4 X5 X3 X6 X7...

Страница 30: ...r speed than the conditions allow Doubling your speed quadruples your kinetic energy in the event of a collision The weight of the tool carrier is also a decisive factor see Technical specifications C...

Страница 31: ...position is recommended when there are large amounts of snow for example when opening up a new road This position provides a good flow through the plough The right wing can be used as a snow stop whe...

Страница 32: ...relevant country s traffic regulations and laws 3 10 Disconnection of the plough 1 Lower the plough onto a flat surface so that it rests on the support plates 2 Turn off the tool carrier apply the par...

Страница 33: ...ample 4 1 General Carefully maintain the machine in order to obtain a cost efficient operation long service life and retained machine value Use only effective hand tools Keep the machine clean under t...

Страница 34: ...on continuous operation requires more frequent lubrication Always lubricate after cleaning with water Service point Interval Action Lubricant Remark Attachment Screw unions Initially 4h then every 8h...

Страница 35: ...ubricated and serviced Replace worn or damaged parts When the machine is dry you are recommended to apply a thin coat of oil in those places where the paint has been worn away The piston rods on the h...

Страница 36: ...bearing until it comes out at the side of the layer wiping off the excess Rotate the joints if possible 180 and repeat This ensures good distribution of the lubricant Some known brands of grease that...

Страница 37: ...bber complete kit UPX500 433075 Support wheel pivoting UPX440 UPX500 use Deutsch connectors marked X6 or X7 for connection to use 2020060 together with 440140 branch cable 2020096 is required Radio co...

Страница 38: ...ginal spare parts and accessories are designed especially for these machines The fitting and or use of non original spare parts and accessories can negatively change the technical features of your mac...

Страница 39: ...Instruction manual TREJON OPTIMAL UPX plough 2010 39 7 Notes...

Страница 40: ...the current basic safety and health protection regulations in accordance with the Machinery Directive 2006 42 EC if applicable and also meets the requirements of other applicable EC standards title a...

Страница 41: ...Instruction manual TREJON OPTIMAL UPX plough 2010 41...

Страница 42: ...Instruction manual TREJON OPTIMAL UPX plough 2010 42...

Страница 43: ...hines already delivered Illustrations in this Instruction Manual do not necessarily show the machine that has been delivered Technical information dimensions and weights are not binding All misprints...

Страница 44: ...TREJON F RS LJNINGS AB F retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39 900 Web trejon se...

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