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Fireplace Insert Installation 

(for qualified installers only)

 7 

© Travis Industries 

100-01259 

4150520 

SAFETY NOTICE:  

Please read this entire manual before you install and use your new room heater.  Failure to 
follow instructions may result in property damage, bodily injury, or even death.  Contact 
local building or fire officials about restrictions and installation inspection requirements in 
your area.

 

Planning The Installation 

 

We suggest that you have an authorized Travis Industries dealer install your fireplace insert.  If you 
install the fireplace insert yourself, your authorized dealer should review your installation plans. 

 

 

Check with local building officials for any permits required for installation of this fireplace insert and 
notify your insurance company before proceeding with installation. 

The location of your wood heater in your home will decide how affectively the heat produced will spread 
throughout your house. Attention to the home design with consideration of natural convection and air 
circulation should be taken into account when choosing the placement of your heater within the home. 

Preparation for Installation 

 

Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be fixed by 
applying touch up paint). 

 

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place). 

 

The fireplace insert can be lightened by removing the firebricks and baffle (pg 31) - replace before operation. 

Additional Accessories Needed for Installation 

 Face 

 

Surround Panels (see page12) 

Installation Considerations 

Installation Type 

Considerations 

Insert with Positive Flue (Full Reline) – Required in Canada 
 (Page 

14) 

• Utilizes existing masonry or zero clearance fireplace 
• Provides best draft 
• Easiest to clean 

Insert with Direct Connect Flue (Page 14)  

NOT APPROVED IN CANADA 

• Masonry fireplace only 
• Provides good draft 
• Requires fireplace block-off plate - see page 14 

Additional Requirements for Canada 

 

Do not remove bricks or mortar from existing fireplace.   

 

This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from the fireplace 
insert to the top of the chimney.  The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, 
Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, 
Standard for Lining Systems for New Masonry Chimneys. 

 

Permanently seal any opening between the masonry of the fireplace and the facing masonry. 

 

Fireplace insert, or surround panels, may be removed to inspect fireplace insert and fireplace. 

Ash Guard 

The included ash guard prevents ash from exiting the door opening.  
It is shipped detached to prevent damage during shipping.   

Install the ash guard as shown below.  Note how the 
horizontal tab fits in front of the door opening. 

 

 

Содержание Flush Wood

Страница 1: ...nce is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection require...

Страница 2: ...experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Flush Wood fireplace insert appliance ha...

Страница 3: ...nsert with Positive Connection 14 Insert with Direct Connection Masonry Fireplace 14 Operating Your Appliance Safety Notice 15 Before Your First Fire 15 Opening the Door 15 Bypass Operation 17 Startin...

Страница 4: ...children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance 36 Keep furniture drapes curtains wood paper and other combus...

Страница 5: ...his heater with broken or missing glass Avoid placing wood against the glass when loading Do not slam the door or strike the glass Overfiring the appliance may cause a house fire If a unit or chimney...

Страница 6: ...erature It is also affected by the quality and moisture level of the fuel This model was not tested for efficiency however it is assigned a default efficiency of 63 by the EPA under previous subpart A...

Страница 7: ...ebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 31 replace before operation Additional Accessories Needed for Installation Face S...

Страница 8: ...75 480mm 20 875 531mm e Depth 19 483mm 20 508mm f Hearth Depth includes insert depth on hearth plus required hearth extension 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada g Hearth Width 44...

Страница 9: ...m Top Facing non combustible 39 991mm 39 991mm n Mantel combustible 41 5 1055mm 41 5 1055mm o Front Hearth does not include insert extension x 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada...

Страница 10: ...liner must be attached to the insert flue collar and to the top of the existing chimney We recommend using the listed Travis ZC Liner Kit from Duravent SKU 98900046 47 or 48 If you do not use this ki...

Страница 11: ...a 3 4 socket wrench to screw the bolts down clockwise until the insert is level see c SEALING THE COVER PLATE We recommend sealing the cover plate with furnace cement place on underside of cover plate...

Страница 12: ...ttach the brackets as shown below using the screws included in the hardware pack with the insert Make sure the brackets are flush with the front of the convection chamber 2 Attach the surround panel a...

Страница 13: ...one hole the rheostat through the other Power Cord Rheostat Wires Disconnect the molex connector leading from the power cord Use pliers to compress the strain relief from the top and bottom while pull...

Страница 14: ...onnection to the insert We recommend using non combustible fiberglass insulation to seal the fireplace enclosure chimney top and bottom and surround panels Furnace Cement Figure 6 Insert with Direct C...

Страница 15: ...e to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire 2 to 4 hours Carbon Monoxide CO Emissions Smoke from...

Страница 16: ...ndle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Ro...

Страница 17: ...lue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient When starting or re loading pull the bypass out During n...

Страница 18: ...es or within the space required for charging and ash removal If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPE...

Страница 19: ...r control to change the burn rate Approximate Air Control Settings Overnight Burn Pulled Fully Out to 1 32 In Medium Burn 1 32 to 1 16 In Medium High Burn 1 16 to 3 16 In High Burn 3 16 to Pushed All...

Страница 20: ...d If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire When starting a fire it is imperative to get the heater hot...

Страница 21: ...age while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let airflow inside the firebox stabilize before opening the doors full...

Страница 22: ...oisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can...

Страница 23: ...nts or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwoo...

Страница 24: ...itions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the sectio...

Страница 25: ...should be retained in the closed container until all cinders have thoroughly cooled Follow the directions below to remove ash 1 Let the stove cool completely at least two hours after the last coal ha...

Страница 26: ...he nut and test operation You may need to repeat this process either moving the nut inwards or outwards until the door catch is in the correct position Door Handle Creosote Formation and Need for Remo...

Страница 27: ...a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The blower should be vacuumed every year to remove any buildup of dust lint etc Remove the face Use a vacuu...

Страница 28: ...s Lay the glass gasket in the door frame cut off excess gasket Place the glass on the gasket Secure the glass clips to hold the glass in place make sure the glass clip gaskets are in place Replacing t...

Страница 29: ...prevent damage Remove the door lift off hinges 2 Remove the front two air tubes see Air Tube Removal Replacement on the following page 3 Remove front row of bricks 4 Unscrew the damper rod extension...

Страница 30: ...osened the air tube can be slid out of the air channel The pin will then disengage from the air tube you may wish to rotate the tube slightly Pivot the air tube downwards and slide it out of the air c...

Страница 31: ...ck Cut 9 x 4 5 x 2 375 2 251 00064 3 Brick Cut 9 x 4 5 x 2 34 2 251 00067 4 Brick Cut 9 x 2 75 2 251 00068 5 Brick Cut 8 x 3 5 x 2 125 2 251 00066 6 Brick Cut 9 x 3 5 2 251 00015 F Brick Full Size 9 x...

Страница 32: ...ssories Legs Pedestal Blower Re Installation Allowance In cases where heater must be removed from home for repairs a partial cost of re installation is covered pre authorization required One Way Freig...

Страница 33: ...ers is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 14 TRAVIS INDUSTRIES INC is free of liability for any...

Страница 34: ...d that provides a thermal resistance with an R value equal to 2 38 or greater see chart above and or owner s manual for required sizing details Minimum 6 in 153 mm diameter Stainless Steel liner full...

Страница 35: ...Listing Information 35 Travis Industries 100 01259 4150520...

Страница 36: ...7 Firebox Assembly 28 Firebox Parts 28 Firebrick and Baffle Inspection 27 Firebrick Removal Replacement 31 Floor Protection Requirements Hearth 9 Glass Cleaning 25 Glass Replacement 28 Hearth Requirem...

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