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©2017 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • (336) 629-4651

MNL-TZ  26

A THERMACO® Technology

Trapzilla

®

 Grease Interceptor

Installation and Operations Manual

TZ-160, TZ-400, TZ-600 Models

AFE

MNL-TZ  25

8.0 Unit Maintenance 

Periodically, the Trapzilla

®

 unit will need to be serviced which 

involves pumping out the accumulated grease & solids.  Each 

lid has four brass nuts securing the lid.  Fully remove the lid to 

access the grease.  Begin by taking the grease from the top of the 

main chamber.  Upon reaching the horizontal baffle, you will see 

a hole through which you may access the rest of the grease and 

the solids.  Be sure to lower the hose all the way to the bottom 

of the Trapzilla unit so that solids may be entirely removed.

Note:

1.  DO NOT use mechanical crust breaking devices to break down any mat that has formed inside 

the Trapzilla unit.

2.  Remove the four brass nuts from the bolts and fully remove the lid to pump out.
3.  It is not necessary to remove adapter lid (ring) to pump out Trapzilla.
4.  If necessary, use a water hose with spray nozzle to rinse off inside of unit.
5.  DO NOT use grinding augers in maintenance of the Trapzilla unit.

Begin by pumping grease from upper 

chamber, until you can see the entire 

horizontal baffle.  

May be necessary to use water hose to 

rinse out parts of upper chamber.

Drop hose into lower chamber through hole 

in horizontal baffle, pumping out all liquids 

and solids remaining.

Again, it may be necessary to use water 

hose to rinse out lower chamber.

9.0 Limited Warranty and Remedy

Thermaco, Inc. warrants to the original user that the equipment manufactured by Thermaco and deliv-

ered with this warranty (the “Product”) shall be free from material defects in workmanship and materials 

during the lifetime of the plumbing system in which the Product is initially installed.
Any claim under this warranty must be made in writing to Thermaco at 646 Greensboro Street, Ashe-

boro, NC  27203 promptly after discovery of the defect and the Product must be delivered, prepaid, to 

Thermaco, together with proof of purchase and a return authorization number issued by Thermaco. If 

Thermaco determines that the Product is defective, Thermaco’s sole obligation, and the purchaser’s 

sole and exclusive remedy, is the repair or replacement, at Thermaco’s option, of the defective Product.   
This warranty shall not cover any defect or damage resulting directly or indirectly from: (i) failure to 

properly install, operate or maintain the Product in accordance with Thermaco’s instructions, including, 

without limitation, use in excess of rated flow, installation deeper than manufacturer’s recommendation 

or in conjunction with unapproved components, use to remove emulsified fats and oils or use that fails 

to comply with applicable laws, regulations or codes; (ii) damage in transit, handling or installation; (iii) 

modifications, adjustments, or alterations of the Product; (iv) disassembly of components other than as 

required for prescribed maintenance; or (v) any other causes not arising out of defects in workmanship 

or materials. Thermaco shall not be responsible for damage to Products resulting from ultraviolet light 

exposure, vault flooding, sewer line back-up, pumping or lift station failure, ambient water flow, freez-

ing, or other sources of water damage.  Costs for any service, adjustment, removal, repair, packing, or 

otherwise incurred with respect to the Product prior to submission for warranty are the responsibility of 

purchaser.
No distributor, sales representative or other person is authorized to make any warranty statements on 

behalf of Thermaco regarding Products other than as provided herein.  This statement of warranty su-

persedes any quote, brochure, or other statement or document with respect to warranty of Thermaco 

products.   
EXCEPT AS  EXPRESSLY  SET  FORTH ABOVE,  THERMACO  MAKES  NO  REPRESENTATIONS, 

WARRANTIES  OR  GUARANTEES,  EITHER  EXPRESSED  OR  IMPLIED,  INCLUDING,  WITHOUT 

LIMITATION, AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHETHER 

OR NOT THERMACO HAD KNOWLEDGE OF PURCHASER’S PARTICULAR REQUIREMENTS OR 

NEEDS, OR WITH RESPECT TO ODOR GENERATION OR OTHER INCIDENTALS RELATING TO 

USE OF THE PRODUCT.
The sole and exclusive remedy with respect to this warranty or any other claim relating to defects or any 

other condition or use of Products, however caused, and whether such claim is based upon warranty, 

contract, tort, strict liability or any other theory, is LIMITED to the repair or replacement of the Product, 

excluding any cost to remove or install the Product or, at Thermaco’s option, repayment of the pur-

chase price.  IN NO EVENT SHALL THERMACO BE LIABLE, WHETHER IN CONTRACT, WARRAN-

TY, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR ANY OTHER LEGAL 

THEORY,  FOR  INCIDENTAL  OR  CONSEQUENTIAL  DAMAGES.    UNDER  NO  CIRCUMSTANCES 

WILL THE AGGREGATE LIABILITY OF THERMACO FOR ANY CAUSE OF ACTION RELATED TO 

THE PRODUCT COVERED HEREBY EXCEED THE NET PURCHASE PRICE RECEIVED BY THER-

MACO FOR THE PRODUCT.  

Note: Do not Pressure/Hydrostatic test our units

Содержание TZ-160 series

Страница 1: ...e 800 633 4204 Phone 336 629 4651 Fax 336 626 5739 info thermaco com www trapzilla com Installation Maintenance Instructions For Trapzilla Grease Interceptors Part MNL TZ AFE Please consult Thermaco Inc for specific models tested certified and or listed by these organizations Conforms to ASME Standard ASME A112 14 3 2000 Please consult Thermaco Inc for specific models tested certified and or liste...

Страница 2: ...y units grease removal devices and other similar plumbing devices receiving kitchen flows from sinks floor drains woks and other food bearing sources may generate odors There are many factors influencing odor evolution and dissemination These include room ventilation kitchen menu ambient temperatures ware washing practices grease oil input daily input fluid volume sanitizers installation plumbing ...

Страница 3: ...CALE RELEASE DATE SHEET OF ENGINEERING DRAWN DATE THIRD ANGLE PROJECTION Model available with 6 Inlet Outlet add suffix 6 to model TZ 600 SSA 1 1 2 2 3 3 4 4 A A B B C C D D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN CONSENT FROM THERMACO INC POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSS...

Страница 4: ...INC POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO INC AND THE HOLDER OF THIS DRAWING DO NOT DESTROY THIS DRAWING IT IS THE SOLE PROPERTY OF THERMACO INC AND MUST BE RETURNED UPON REQUEST MATERIAL UNLESS NOTED FINISH UNLESS NOTED 646 GREENSBORO STREET PO BOX 2548 ASHEBORO NC 2720...

Страница 5: ...nection must be present as close as possible to the Trapzilla outlet to prevent possible siphonage prob lems The Vent on the Outlet piping is to be installed in accordance with all applicable laws regulations and codes Failure to provide a vent for the system voids Thermaco s Limited Warranty for the system 3 1 5 For High Head Height Applications Over Six 6 Feet 1 95 m For installations where ther...

Страница 6: ...d should only be installed after the first Cleanout and before the Flow Splitter Note Drawing for reference only Equipment must be installed in compli ance with all applicable laws regulations and codes including plumbing codes Installation should be performed by a qualified plumber 1 1 2 2 3 3 4 4 A A B B C C D D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPR...

Страница 7: ...4 100 mm Two Way Cleanout for TSS 70 TSS 95 TZ 400 and TZ 600 Unit Installations Outlet Inlet Cleanout Cleanout Cleanout Trapzilla TZ 600 unit Trapzilla TSS 95 unit 3 3 4 One Solids Separator and Two Trapzilla Units A single Trapzilla Solids Separator and two Trapzilla Grease Interceptors should be installed by placing the Solids Separator in line and then using a Flow Splitter to divert the water...

Страница 8: ...DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO INC AND THE HOLDER OF THIS DRAWING DO NOT DESTROY THIS DRAWING IT IS THE SOLE PROPERTY OF THERMACO INC AND MUST BE RETURNED UPON REQUEST MATERIAL UNLESS NOTED FINISH UNLESS NOTED 646 GREENSBORO STREET PO BOX 2548 ASHEBORO NC 27203 VOICE 336 629 4651 FA...

Страница 9: ...n series the change in elevation from the inlet to the outlet of a unit requires that each preceding unit be installed 1 higher than the unit after it For above ground units pressure treated plywood may be placed fully beneath the support stand to create the height difference All installations inside of a building must have a vessel vent installed and piped to atmosphere TZ 600 SSA or TSS 95 SSA T...

Страница 10: ... grade Follow the steps below to set the exten sion collar prior to backfilling the hole with concrete Amount of extension collar needed to bring Solid Top Cover to grade Step 2 Remove the extension collar adapter ring from the unit with the extension collar still in place On the underside of the cover mark the excess extension col lar length at the bottom of the four 4 skirt portions of the adapt...

Страница 11: ...er cutting along line Reinsert extension collar into adapter ring to insure alignment Adapter ring Extension collar Modified extension collar Self tapping screws 8 Places Adapter ring Skirt 5 16 inch Hex Nut 4 Places 5 16 inch Washer 4 Places Note Tighten down the flat washers and brass nuts using a 5 16 inch socket and rachet Do not over tighten 5 4 Concrete Calculations for TZ Models Components ...

Страница 12: ...uded with HA 400 600 SSA 160 Support Stand Included with HA 160 7 0 Measuring Grease Solids Levels Due to its unique design Trapzilla is capable of retaining high quantities of grease in a compact footprint Therefore unlike traditional interceptors Trapzilla can hold an extraordinarily high percentage of its volume in grease without losing separation efficiency To determine the current levels of g...

Страница 13: ... any defect or damage resulting directly or indirectly from i failure to properly install operate or maintain the Product in accordance with Thermaco s instructions including without limitation use in excess of rated flow installation deeper than manufacturer s recommendation or in conjunction with unapproved components use to remove emulsified fats and oils or use that fails to comply with applic...

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