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©2017 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • (336) 629-4651

MNL-TZ  22

A THERMACO® Technology

Trapzilla

®

 Grease Interceptor

Installation and Operations Manual

TZ-160, TZ-400, TZ-600 Models

AFE

MNL-TZ  21

Step 5:  Working from the bottom of the assembly, in-

stall eight (8) self-drilling, self-tapping screws (provided) 

through the extension collar wall and into the adapter 

ring.  Two of these screws should be installed in each 

of  the  four  (4)  skirt  areas  of  the  adapter  ring.  Check 

the extension collar height dimension frequently during 

this operation to ensure that the collar has not moved.  

Note:  Use caution when tightening these screws to en-

sure that they do not strip.

Step 6:  Place the adapter ring/extension collar assem-

bly onto the Trapzilla unit.  Position the small cover onto 

the extension collar.  Secure the adapter ring and the 

small cover with the brass nuts and flat washers provid-

ed. Seal the gap between the 18” extension collar and 

extension collar adapter ring using a silicone sealant.

Step 3:  Remove the extension collar from the adapter 

ring and, with an appropriate saw, cut along the line cre-

ated in Step 2 to remove the excessive extension collar.

Step 4:  Reinsert the extension collar into the adapter 

ring ensuring that the cover alignment key on the ex-

tension collar is aligned with its recess in the adapter 

ring.  Reset the extension collar height to the dimension 

determined in Step 1.

Line marking the bottom

 

of the "skirt" (adapter 

ring has

 

been removed

 

for clarity)

Excess part of 

extension collar 

to be discarded 

after cutting 

along line

Reinsert extension collar into adapter

ring to insure alignment.

Adapter ring

Extension collar

Modified extension collar

Self-tapping screws

8 Places

Adapter ring

"Skirt"

5/16-inch Hex Nut

4 Places

5/16-inch Washer

4 Places

Note:  Tighten down the flat

washers and brass nuts using

a 5/16-inch socket and rachet.

 

Do not over tighten.

5.4 Concrete Calculations for TZ Models/Components

In order to offset the effects of buoyancy caused by groundwater (high water tables), strengthen the 

sideload of the unit, and prevent movement of the unit in the event of shifting earth, Thermaco, Inc. 

recommends concrete be poured around the entirety of Trapzilla

®

 units installed in-ground in the amounts 

of concrete specified in the table below.  The concrete must to be poured continuously and completely 

surrounding the Trapzilla

®

 body (and Extension Collars if applicable) to ensure proper strength and 

security at a compression strength of 4000 psi (C28/35).

Amount of Concrete

Trapzilla Model

Weight in lbs. (Kg)

Volume in Cubic Yards 

(m

3

)

TZ-600

1975 (895)

0.50 (0.38)

TZ-400

1525 (691)

0.40 (0.31)

TZ-160

550 (249)

0.15 (0.11)

ECA-TZ-29*

600

0.20

Pictured Left: 

Installation  of  TZ-600-ECA  unit 

with  Built-In  18”  Extension  Collar 

fully  extended  and  29”  Two-Piece 

Extension Collar fully extended for 

a total of 47” of additional depth for 

unit.  Concrete should fully encircle 

the unit up to the surface.  A small 

amount of space (up to 4”) may be 

left  unfilled  to  cover  with  dirt  and 

grass if installed outside.

WARNING: PROPER INSTALLA-

TION INSTRUCTIONS MUST BE 

FOLLOWED FOR THERMACO WAR-

RANTY TO BE VALID.  MAXIMUM 

INSTALLATION DEPTH PERMITTED 

FOR TRAPZILLA GREASE INTER-

CEPTORS AND SOLIDS SEPARATORS 

IS 60” MEASURING FROM CENTER 

OF INLET TO SURFACE.  ANY INSTAL-

LATION DEEPER THAN THIS VOIDS 

THE WARRANTY FOR THE UNIT. 

 

CONTACT THERMACO REGARDING 

INSTALLATIONS EXCEEDING THIS 

DEPTH.

Содержание TZ-160 series

Страница 1: ...e 800 633 4204 Phone 336 629 4651 Fax 336 626 5739 info thermaco com www trapzilla com Installation Maintenance Instructions For Trapzilla Grease Interceptors Part MNL TZ AFE Please consult Thermaco Inc for specific models tested certified and or listed by these organizations Conforms to ASME Standard ASME A112 14 3 2000 Please consult Thermaco Inc for specific models tested certified and or liste...

Страница 2: ...y units grease removal devices and other similar plumbing devices receiving kitchen flows from sinks floor drains woks and other food bearing sources may generate odors There are many factors influencing odor evolution and dissemination These include room ventilation kitchen menu ambient temperatures ware washing practices grease oil input daily input fluid volume sanitizers installation plumbing ...

Страница 3: ...CALE RELEASE DATE SHEET OF ENGINEERING DRAWN DATE THIRD ANGLE PROJECTION Model available with 6 Inlet Outlet add suffix 6 to model TZ 600 SSA 1 1 2 2 3 3 4 4 A A B B C C D D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN CONSENT FROM THERMACO INC POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSS...

Страница 4: ...INC POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO INC AND THE HOLDER OF THIS DRAWING DO NOT DESTROY THIS DRAWING IT IS THE SOLE PROPERTY OF THERMACO INC AND MUST BE RETURNED UPON REQUEST MATERIAL UNLESS NOTED FINISH UNLESS NOTED 646 GREENSBORO STREET PO BOX 2548 ASHEBORO NC 2720...

Страница 5: ...nection must be present as close as possible to the Trapzilla outlet to prevent possible siphonage prob lems The Vent on the Outlet piping is to be installed in accordance with all applicable laws regulations and codes Failure to provide a vent for the system voids Thermaco s Limited Warranty for the system 3 1 5 For High Head Height Applications Over Six 6 Feet 1 95 m For installations where ther...

Страница 6: ...d should only be installed after the first Cleanout and before the Flow Splitter Note Drawing for reference only Equipment must be installed in compli ance with all applicable laws regulations and codes including plumbing codes Installation should be performed by a qualified plumber 1 1 2 2 3 3 4 4 A A B B C C D D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPR...

Страница 7: ...4 100 mm Two Way Cleanout for TSS 70 TSS 95 TZ 400 and TZ 600 Unit Installations Outlet Inlet Cleanout Cleanout Cleanout Trapzilla TZ 600 unit Trapzilla TSS 95 unit 3 3 4 One Solids Separator and Two Trapzilla Units A single Trapzilla Solids Separator and two Trapzilla Grease Interceptors should be installed by placing the Solids Separator in line and then using a Flow Splitter to divert the water...

Страница 8: ...DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO INC AND THE HOLDER OF THIS DRAWING DO NOT DESTROY THIS DRAWING IT IS THE SOLE PROPERTY OF THERMACO INC AND MUST BE RETURNED UPON REQUEST MATERIAL UNLESS NOTED FINISH UNLESS NOTED 646 GREENSBORO STREET PO BOX 2548 ASHEBORO NC 27203 VOICE 336 629 4651 FA...

Страница 9: ...n series the change in elevation from the inlet to the outlet of a unit requires that each preceding unit be installed 1 higher than the unit after it For above ground units pressure treated plywood may be placed fully beneath the support stand to create the height difference All installations inside of a building must have a vessel vent installed and piped to atmosphere TZ 600 SSA or TSS 95 SSA T...

Страница 10: ... grade Follow the steps below to set the exten sion collar prior to backfilling the hole with concrete Amount of extension collar needed to bring Solid Top Cover to grade Step 2 Remove the extension collar adapter ring from the unit with the extension collar still in place On the underside of the cover mark the excess extension col lar length at the bottom of the four 4 skirt portions of the adapt...

Страница 11: ...er cutting along line Reinsert extension collar into adapter ring to insure alignment Adapter ring Extension collar Modified extension collar Self tapping screws 8 Places Adapter ring Skirt 5 16 inch Hex Nut 4 Places 5 16 inch Washer 4 Places Note Tighten down the flat washers and brass nuts using a 5 16 inch socket and rachet Do not over tighten 5 4 Concrete Calculations for TZ Models Components ...

Страница 12: ...uded with HA 400 600 SSA 160 Support Stand Included with HA 160 7 0 Measuring Grease Solids Levels Due to its unique design Trapzilla is capable of retaining high quantities of grease in a compact footprint Therefore unlike traditional interceptors Trapzilla can hold an extraordinarily high percentage of its volume in grease without losing separation efficiency To determine the current levels of g...

Страница 13: ... any defect or damage resulting directly or indirectly from i failure to properly install operate or maintain the Product in accordance with Thermaco s instructions including without limitation use in excess of rated flow installation deeper than manufacturer s recommendation or in conjunction with unapproved components use to remove emulsified fats and oils or use that fails to comply with applic...

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