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18-CD20D1-18

7

Installer’s Guide

6

50 CU. FT. OR MORE
PER 1000 BTU/HR. INPUT
ALL EQUIP. INSTALLED

UNCONFINED

7

CONFINED

LESS THAN 50 CU. FT.
PER 1000 BTU/HR. INPUT
ALL EQUIP INSTALLED

8

Typical Suspended Upflow/Horizontal Furnace

A cutout is provided on both sides of the downflow furnace
cabinet to allow a 90° elbow to be attached inside the cabinet
and the vent piping to connect there.  In horizontal, the
downflow furnace may be vented through the top of the
cabinet if needed.  In vertical configuration, the downflow
furnace may be vented using the side cabinet cutouts.  This
venting configuration could be used if an electronic air
cleaner is installed.

When the downflow furnace is vented through the left
side of the furnace cabinet in horizontal or vertical
configuration, Type B vent pipe must be used within
the cabinet.

AIR FOR COMBUSTION AND VENTILATION

Adequate flow of combustion and ventilating air must not be
obstructed from reaching the furnace.  Air openings provided
in the furnace casing must be kept free of obstructions which
restrict the flow of air.  Airflow restrictions affect the effi-
ciency and safe operation of the furnace.  Keep this in mind
should you choose to remodel or change the area which
contains your furnace.  Furnaces must have a free flow of air
for proper performance.

Provisions for combustion and ventilation air shall be made
in accordance with “latest edition” of Section 5.3, Air for
Combustion and Ventilation, of the National Fuel Gas Code,
ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN/CGA B149
Installation Codes, and applicable provisions of the local
building codes.  Special conditions created by mechanical
exhausting of air and fireplaces must be considered to avoid
unsatisfactory furnace operation.

Furnace locations may be in “confined space” or “unconfined
space”.  Unconfined space is defined in Table 2 and Figure 6.
These spaces may have adequate air by infiltration to pro-
vide air for combustion, ventilation, and dilution of flue
gases.  Buildings with tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier,
etc.), may need additional air provided as described for con-
fined space.

Confined spaces are installations with less than 50 cu. ft. of
space per 1000 BTU/hr input from all equipment installed.
Air for combustion and ventilation requirements can be
supplied from inside the building as in Figure 8 or from the
outdoors, as in Figure 9.

1. All air from inside the building as in Figure 8: The

confined space shall be provided with two permanent
openings communicating directly with an additional
room(s) of sufficient volume so that the combined volume
of all spaces meets the criteria for an unconfined space.

The total input of all gas utilization equipment installed
in the combined space shall be considered in making this
determination.  Refer to Table 3, for minimum open
areas required.

2. All air from outdoors as in Figure 9: The confined space

shall be provided with two permanent openings, one
commencing within 12 inches of the top and one com-
mencing within 12 inches of the bottom of the enclosure.

The openings shall communicate directly, or by ducts,
with the outdoors or spaces (crawl or attic) that freely
communicate with the outdoors.  Refer to Table 3, for
minimum open areas required.

3. The following types of installations will 

require

 use of

OUTDOOR AIR for combustion, due to chemical
exposures:
* Commercial buildings
* Buildings with indoor pools
* Furnaces installed in commercial laundry rooms
* Furnaces installed in hobby or craft rooms
* Furnaces installed near chemical storage areas.

Exposure to the following substances in the combus-
tion air supply will also require OUTDOOR AIR for
combustion:
* Permanent wave solutions
* Chlorinated waxes and cleaners
* Chlorine based swimming pool chemicals
* Water softening chemicals
* Deicing salts or chemicals
* Carbon Tetrachloride
* Halogen type refrigerants
* Cleaning solvents (such as perchloroethylene)
* Printing inks, paint removers, varnish, etc.
* Hydrochloric acid
* Cements and glues
* Antistatic fabric softeners for clothes dryers
* Masonry acid washing materials

TABLE 2

MINIMUM AREA IN SQUARE FEET

FOR UNCONFINED SPACE INSTALLATIONS

FURNACE

MAXIMUM BTUH

INPUT RATING

WITH 8 FT. CEILING

MINIMUM AREA IN SQUARE

FEET OF UNCONFINED SPACE

60,000
80,000

100,000
120,000
140,000

375
500
625
750
875

Содержание DD060R9V3F Series

Страница 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Страница 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Страница 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Страница 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Страница 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Страница 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Страница 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Страница 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Страница 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Страница 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Страница 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Страница 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Страница 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Страница 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Страница 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Страница 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Страница 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Страница 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Страница 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Страница 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Страница 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Страница 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Страница 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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