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18-CD20D1-18

Installer’s Guide

RETURN AIR FILTERS FOR UPFLOW FURNACE
IN HORIZONTAL CONFIGURATION

When the Upflow Furnace is installed in the horizontal
configuration, the return air filters must be installed exterior
to the cabinet.  Remote filter grilles may be used for home-
owner convenience or the filters may be installed in the duct
work upstream of the furnace.  See Figure 21.

BLOWER DOOR/HINGE REMOVAL

If clearance or other problems create a problem in using the
tilting door, the blower door hinge may be removed without
creating any problems with the seal of the furnace.  To
remove the blower door, tilt the door forward 2 to 3 inches
and pull up.  To remove the tilt feature, simply remove the
lower hinge as shown in Figure 22.  The bottom of the blower
door will catch in the bottom of the furnace front channel for
door replacement.

REAR

SIDE

CUT

-OUT

ALTERNATE FILTER
CLIPS LOCATION

d

Door Hinge Removed

Airf low

s

ALTERNATE UPFLOW
FILTER CLIP / BRACKET INSTALLATION

1. Determine the location to be used. The furnace cabinet

has dimples for location of the alternate furnace clips
(

Side return only

).  Pre-drill clearance holes with a

3/16" drill.  Bottom return holes are pre-drilled.

2. Install the clips in front and rear of the desired location

using the screws provided.  The filter clip with the leaf
spring mounts in the rear of the cabinet.

UNIT

SIZE

RETURN AIR

BOTTOM

SIDE

17-1/2"

DO NOT CUT

DO NOT CUT

21"

DO NOT CUT CUT ON LINE

24-1/2"

DO NOT CUT CUT ON LINE

INSTALLING THE FILTER

The filter may need to be cut to fit the unit depending on the
location of the return air filter.

A score line and the words “CUT HERE” are located on the
end of the filter.  If your application requires cutting the
filter, do so as indicted by the score mark.

Airflow

Airflow

f

TYPICAL DOWNFLOW FURNACE
RETURN AIR FILTER INSTALLATIONS

Two filters are factory supplied for each downflow furnace.
These furnaces require high velocity type air filters.  Down-
flow furnace filters must be located outside the furnace
cabinet.  Typical installations are shown in Figure 24. Tables
5 and 6 provide information for installation of the filter
retaining brackets shipped with downflow furnaces.

Содержание DD060R9V3F Series

Страница 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Страница 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Страница 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Страница 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Страница 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Страница 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Страница 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Страница 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Страница 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Страница 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Страница 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Страница 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Страница 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Страница 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Страница 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Страница 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Страница 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Страница 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Страница 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Страница 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Страница 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Страница 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Страница 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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