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HDWA-SVX001D-EN
63
Maintenance
W
WA
AR
RN
NIIN
NG
G
H
Ha
azza
arrd
do
ou
uss V
Vo
olltta
ag
ge
e w
w//C
Ca
ap
pa
acciitto
orrss!!
F
Fa
aiillu
urre
e tto
o d
diisscco
on
nn
ne
ecctt p
po
ow
we
err a
an
nd
d d
diisscch
ha
arrg
ge
e
cca
ap
pa
acciitto
orrss b
be
effo
orre
e sse
errv
viicciin
ng
g cco
ou
ulld
d rre
essu
ulltt iin
n d
de
ea
atth
h o
orr
sse
erriio
ou
uss iin
njju
urry
y..
D
Diisscco
on
nn
ne
ecctt a
allll e
elle
eccttrriicc p
po
ow
we
err,, iin
nccllu
ud
diin
ng
g rre
em
mo
otte
e
d
diisscco
on
nn
ne
eccttss a
an
nd
d d
diisscch
ha
arrg
ge
e a
allll m
mo
otto
orr sstta
arrtt//rru
un
n
cca
ap
pa
acciitto
orrss b
be
effo
orre
e sse
errv
viicciin
ng
g.. F
Fo
ollllo
ow
w p
prro
op
pe
err
llo
occkko
ou
utt//tta
ag
go
ou
utt p
prro
occe
ed
du
urre
ess tto
o e
en
nssu
urre
e tth
he
e p
po
ow
we
err
cca
an
nn
no
ott b
be
e iin
na
ad
dv
ve
errtte
en
nttlly
y e
en
ne
errg
giizze
ed
d.. F
Fo
orr v
va
arriia
ab
blle
e
ffrre
eq
qu
ue
en
nccy
y d
drriiv
ve
ess o
orr o
otth
he
err e
en
ne
errg
gy
y sstto
orriin
ng
g
cco
om
mp
po
on
ne
en
nttss p
prro
ov
viid
de
ed
d b
by
y T
Trra
an
ne
e o
orr o
otth
he
errss,, rre
effe
err tto
o
tth
he
e a
ap
pp
prro
op
prriia
atte
e m
ma
an
nu
uffa
accttu
urre
err’’ss lliitte
erra
attu
urre
e ffo
orr
a
allllo
ow
wa
ab
blle
e w
wa
aiittiin
ng
g p
pe
erriio
od
dss ffo
orr d
diisscch
ha
arrg
ge
e o
off
cca
ap
pa
acciitto
orrss.. V
Ve
erriiffy
y w
wiitth
h a
a C
CA
AT
T IIIIII o
orr IIV
V v
vo
ollttm
me
ette
err
rra
atte
ed
d p
pe
err N
NF
FP
PA
A 7
70
0E
E tth
ha
att a
allll cca
ap
pa
acciitto
orrss h
ha
av
ve
e
d
diisscch
ha
arrg
ge
ed
d..
F
Fo
orr a
ad
dd
diittiio
on
na
all iin
nffo
orrm
ma
attiio
on
n rre
eg
ga
arrd
diin
ng
g tth
he
e ssa
affe
e
d
diisscch
ha
arrg
ge
e o
off cca
ap
pa
acciitto
orrss,, sse
ee
e P
PR
RO
OD
D--S
SV
VB
B0
06
6*
*--E
EN
N..
Recommended Maintenance
Weekly
While the unit is running in stable conditions:
☐
Log the chiller.
☐
Check evaporator and condenser pressures with
gauges and compare to the reading on the Tracer
®
AdaptiView
™
or Tracer
®
TU service tool. Pressure
readings should fall within operating ranges
specified in the following tables. If chiller
measurements vary significantly from values listed
in the following tables, problems may exist with
refrigerant charge levels. Contact your local Trane
Service Agency.
N
No
otte
e:: Optimum condenser pressure is dependent
on condenser water temperature, and should
equal saturation pressure of refrigerant at a
temperature 2°F to 5°F (1.1°C to 2.8°C) above
that of leaving condenser water at full load.
Monthly
☐
Review operating log.
☐
Clean all water strainers in both the chilled and
condensing water piping systems.
Annual
Contact your local Trane Service Agency to shut down
the chiller once each year and perform the following:
☐
Perform all weekly and monthly maintenance
procedures.
☐
Leak check the chiller, inspect safety controls, and
inspect electrical components, such as magnetic
bearing controller and Uninterruptible Power
Supply (UPS).
☐
Inspect all piping components for leakage and/or
damage. Clean out any in-line strainers.
☐
Clean and repaint any areas that show signs of
corrosion.
☐
Inspect vent piping of all relief valves for presence
of refrigerant to detect improperly sealed relief
valves.
☐
Inspect the condenser tubes for fouling. Clean if
necessary; refer to
.
☐
Visually inspect waterbox hinges to ensure that
hinges have not been damaged or altered.
N
No
otte
e:: If, after 10 years, the battery has not been
replaced, Trane recommends replacing
the battery.
Other
☐
Use a nondestructive tube test to inspect the
condenser and evaporator tubes at 3-year intervals.
N
No
otte
e:: It may be desirable to perform tube tests on
these components at more frequent intervals,
depending upon chiller application. This is
especially true of critical process equipment.
Ask your Sales account manager for a copy of
engineering bulletin (CTV-PRB024*-EN) for
clarification of the role of eddy current testing in
chiller maintenance by providing information
about eddy current technology and heat
exchanger tubing.
☐
Depending on chiller duty, contact your local Trane
Service Agency to determine when to conduct a
complete examination of the unit to determine the
condition of the compressor and internal
components.
Maintenance Procedures
Drive Cooling System
N
NO
OT
TIIC
CE
E
E
Eq
qu
uiip
pm
me
en
ntt D
Da
am
ma
ag
ge
e!!
U
Usse
e o
off u
un
na
ap
pp
prro
ov
ve
ed
d ffllu
uiid
dss,, o
orr d
diillu
uttiio
on
n o
off a
ap
pp
prro
ov
ve
ed
d
ffllu
uiid
d,, cco
ou
ulld
d rre
essu
ulltt iin
n cca
atta
assttrro
op
ph
hiicc e
eq
qu
uiip
pm
me
en
ntt
d
da
am
ma
ag
ge
e..
U
Usse
e o
on
nlly
y T
Trra
an
ne
e H
He
ea
att T
Trra
an
nssffe
err F
Fllu
uiid
d P
P//N
N C
CH
HM
M0
01
10
02
23
3..
T
Th
hiiss ffllu
uiid
d iiss a
a d
diirre
ecctt u
usse
e cco
on
ncce
en
nttrra
attiio
on
n a
an
nd
d iiss n
no
ott
tto
o b
be
e d
diillu
utte
ed
d.. D
Do
o n
no
ott tto
op
p o
offff w
wiitth
h w
wa
atte
err o
orr a
an
ny
y
o
otth
he
err ffllu
uiid
d..