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18-CD33D1-4

Installer’s Guide

SAFETY SECTION

The following safety practices and precautions must be 
followed during the installation, servicing, and operation 
of this furnace.
 1. Use only with the type of gas approved for this 

furnace. Refer to the furnace rating plate.

  2. Install this furnace only in a location and position as 

specified in “Location and Clearances” (page 4), of 
these instructions.

 3. Provide adequate combustion and ventilation air to 

the furnace space as specified in “Air for Combustion 
and Ventilation” (pages 8-9), of these instructions.

  4. Combustion products must be discharged outdoors. 

Connect this furnace to an approved vent system 
only, as specified in the “Venting” section (pages 13-
22), of these instructions.

 5. Never test for gas leaks with an open flame. Use 

a commercially available soap solution made 
specifically for the detection of leaks to check all 
connections, as specified in “Gas Piping” (pages 29-
30), of these instructions.

 6. Always install the furnace to operate within the 

furnace’s intended temperature-rise range with a duct 
system which has an external static pressure within 
the allowable range, as specified on the unit rating 
plate. Airflow with temperature rise for cfm versus 
static is shown in the Service Facts accompanying 
this furnace.

  7.  When a furnace is installed so that supply ducts carry 

air circulated by the furnace to areas outside the 
space containing the furnace, the return air shall also 
be handled by a duct(s) sealed to the furnace casing 
and terminating outside the space containing the 
furnace.

 8. A gas-fired furnace for installation in a residential 

garage must be installed as specified in “Location 
and Clearances” section (page 4), of these 
instructions.

  9. The furnace may be used for temporary heating of 

buildings or structures under construction only when 
the following conditions have been met:

   a. The furnace venting system must be complete 

and installed per manufacturers instructions.

   b. The furnace is controlled only by a room 

thermostat (no field jumpers).

    c.  The furnace return air duct must be complete  and 

sealed to the furnace and clean air filters are in 
place.

    d.  The furnace input rate and temperature rise must 

be verified to be within nameplate marking.

    e.  100% of the furnace combustion air requirement 

must come from outside the structure.

WARNING

!

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each ap-

pliance connected to the venting system being placed 

into operation could result in carbon monoxide poi-

soning or death.

The following steps shall be followed for each appli-

ance connected to the venting system being placed 

into operation, while all other appliances connected to 

the venting system are not in operation:

  1.  Seal any unused openings in the venting system.

  2.  Inspect the venting system for proper size and hor-

izontal pitch, as required in the National Fuel Gas 

Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 

Installation Codes and these instructions.  Deter-

mine that there is no blockage or restriction, leak-

age, corrosion and other deficiencies which could 

cause an unsafe condition.

 3. As far as practical, close all building doors and 

windows and all doors between the space in which 

the appliance(s) connected to the venting system 

are located and other deficiencies which could 

cause an unsafe condition.

  4.  Close fireplace dampers.

  5.  Turn on clothes dryers and any appliance not con-

nected to the venting system.  Turn on any ex-

haust fans, such as range hoods and bathroom ex-

hausts, so they are operating at maximum speed.  

Do not operate a summer exhaust fan.

  6. Follow the lighting instructions.  Place the appli-

ance being inspected into operation.  Adjust the 

thermostat so appliance is operating continuously.

  7. If improper venting is observed during any of the 

above tests, the venting system must be corrected 

in accordance with the National Fuel Gas Code, 

ANSI Z221.1/NFPA 54 and/or CAN/CGA B149.1 In-

stallation Codes.

  8. After it has been determined that each appliance 

connected to the venting system properly vents 

where tested as outlined above, return doors, win-

dows, exhaust fans, fireplace dampers and any 

other gas-fired burning appliance to their previous 

conditions of use.

   f. The furnace return air temperature range is 

between 55 and 80 degrees Fahrenheit.

    g. Clean the furnace, duct work, and components 

upon substantial completion of the construction 
process, and verify furnace operating conditions 
including ignition, input rate, temperature rise 
and venting, according to the manufacturer's 
instructions.

 

10. This product must be gas piped by a Licensed 

Plumber or Gas Fitter in the Commonwealth of 
Massachusetts.

Содержание ADH1B040A9H21B

Страница 1: ...his installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion...

Страница 2: ...ameplate marking e 100 of the furnace combustion air requirement must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each ap pl...

Страница 3: ...ation If damage to contents is found report the damage immediately to the delivering agency Codes and local utility requirements governing the instal lation of gas fired equipment wiring plumbing and...

Страница 4: ...garage it must be installed so that the burners and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from...

Страница 5: ...H OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES NOTES 1 UH1C100A9H41 UH1D120A9H51 REQUIRE 3 DIAMETER VENT PIPE 2 DIAMETER OF VENT PIPE MAY BE LIMITED TO 2 1 2 OR 3 ON SOME MODELS AT DIFFERENT ALTITUDES...

Страница 6: ...6 18 CD33D1 4 Installer s Guide From Dwg 21C341885 DH1 H DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...point either toward or away from the furnace See the 2 4TXC coil Installer s Guide for more details The cased coil is secured to the furnace and both the fur nace and the cased coil must be properly...

Страница 8: ...ovisions of the local building codes Special conditions created by mechanical exhausting of air and fireplaces must be con sidered to avoid unsatisfactory furnace op eration OUTSIDE AIR IS RECOMMENDED...

Страница 9: ...d space shall be considered in making this determination Refer to Ta ble 2 for minimum open areas requirements 2 All air from outdoors as in Figure 9 The confined space shall be provided with two perm...

Страница 10: ...MS Where there is no complete return duct system the return connection must be run full size from the fur nace to a location outside the utility room basement attic or crawl space Do Not install retur...

Страница 11: ...des or 2 1 side and the bottom or 3 just the bottom The furnace and the bottom filter rack BAYRACK960 in stallation can be seen in Figure 11 The furnace filter in the bottom or side configuration can...

Страница 12: ...Return Air Duct Connections section on page 10 d Compress the filter rack and reinstall in the side position on the furnace Confirm that the upper retaining pin screw locks into the engagement hole i...

Страница 13: ...of the cabinet i Airflow DOWNFLOW HORIZONTAL DOWNFLOW Airflow o TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity type air filters Downflow furnace filters...

Страница 14: ...nace Proper installation of the vent system is necessary to assure drainage of the conden sate and prevent deterioration of the vent system American Gas Association has certified the design of condens...

Страница 15: ...2 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM...

Страница 16: ...r in staller If the installer chooses separate pressure zones for the terminals the combustion air inlet termination must be in the higher more positive pressure zone HORIZONTAL VENTING NOTE Vent term...

Страница 17: ...ian applications ONLY IPEX 196006 may be used for horizontal and vertical terminations IPEX 081216 IPEX 081218 and IPEX 081219 may only be used for horizontal vent terminations Equivalent lengths are...

Страница 18: ...pliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh 30 kw 6 inches 15 cm for appli...

Страница 19: ...r the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 1...

Страница 20: ...nce of 1 to combustible materials must be maintained when using single wall stainless steel venting See Figure 28 Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimu...

Страница 21: ...R OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMINATION TEE 3 PIPING 2 2 1 2 or 3 PIPING REDUCING COUPLING FIELD SUPPLIED IF NEEDED SEAL ALL WALL CAVIT...

Страница 22: ...nnected into a condensate drain pump an open or vented drain or it can be connected to the out let hose of the furnace s condensate trap Outdoor draining of the furnace and coil condensate is per miss...

Страница 23: ...me of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon...

Страница 24: ...UPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT...

Страница 25: ...fitting is needed See Figure 44 To change to a right side drain remove the drain lines from the trap rotate the trap 180 so it exits to the right then reconnect the lines Start with a 1 2 90 CPVC str...

Страница 26: ...s that may result in damage to plants NOTE Use 1 2 or larger PVC or CPVC pipe and fittings as re quired for drain connections fittings pipe and solvent cement not provided NOTE A corrosion resistant c...

Страница 27: ...eaner and or humidifier is provided on the integrated control Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace diagram attached to furnace TWINNING FURNACES These furn...

Страница 28: ...NG 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERM...

Страница 29: ...s and Propane Installation Code CSA B149 1 The upflow horizontal furnace is shipped standard for left side installation of gas piping A knockout is provided on the right side for an alternate gas pipi...

Страница 30: ...VE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE...

Страница 31: ...titude d Replace and tighten the regulator cover screw securely 6 Cycle the valve several times to verify regulator set ting a Repeat steps 5 6 if needed 7 Turn off all electrical power to the system...

Страница 32: ...ll plugs removed or loosened when adjusting gas pressure Leak check the fittings before placing the furnace into regular service Failure to follow this warning could result in fire explo sion or prope...

Страница 33: ...46 47 42 44 45 46 47 48 43 44 45 47 47 48 43 44 45 47 47 49 43 45 46 47 48 49 44 45 47 48 48 49 44 46 47 48 49 50 45 47 48 49 49 50 46 47 48 49 50 51 47 48 50 50 51 52 54 55 56 57 58 54 55 56 58 59 5...

Страница 34: ...e ignitor warm up period will begin The ignitor will heat for approximately 20 seconds then the gas valve is energized to permit gas flow to the burners The flame sensor confirms that igni tion has be...

Страница 35: ...as CONDITIONS AFFECTING FURNACE OPERATION 1 EXCESSIVE COMBUSTION PRESSURE WIND IN EXCESS OF 40 M P H VENT OR FLUE BLOCK AGE If pressure against induced draft blower outlet be comes excessive the press...

Страница 36: ...recommends that users of gas burning appli ances install carbon monoxide detectors as well as fire and smoke detectors per the manufacturers installation instructions to help alert dwelling occupants...

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