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18-CD33D1-4  

33

Installer’s Guide

Installation of this furnace at altitudes above 2,000 ft. 
(610m) shall be made in accordance with the listed high 
Altitude Conversion Kit available with this furnace.

IMPORTANT:

Re-install the propane orifices to the same depth as 

the orifices supplied with the equipment.

See Table 15 for help in selecting orifices if orifice change 
is required. Furnace input rate and temperature rise 
should be checked again after changing orifices to con-
firm the proper rate for the altitude.
Installations above 4,000 feet may require a pressure 
switch change. If required, use the BAYHALT*** Kit (High 
Altitude Accessory Kit) listed in PRODUCT DATA.

TABLE 14

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49 
50

ORF00501
ORF00644
ORF00909
ORF00910
ORF01099
ORF00503 
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

REINSTALLATION OF THE BURNER BOX COVER

Figure 52 shows the correct way to reinstall the burner 
box cover if adjustment or replacement of the flame sen-
sor, hot surface igniter, or main burner orifices have re-
quired removal of the cover.

TABLE 15

Orifice 

Twist Drill 

Size If 

Installed 

At Sea 

Level

ALTITUDE ABOVE SEA LEVEL 

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43 
44
45 
46 
47

42
44 
45
46 
47 
48

43
44 
45
47
47 
48

43
44 
45
47 
47 
49

43
45 
46
47 
48 
49

44
45 
47
48 
48 
49

44
46 
47
48 
49 
50

45
47 
48
49 
49 
50

46
47 
48 
49 
50 
51

47
48 
50 
50 
51 
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60
61

55
56
57
60
62

55
56
58
61
62

56
56
59
62
63

56 
56 
59 
63 
63

56 
57 
60 
63 
64

From National Fuel Gas Code - Table F-4

WARNING

!

CARBON MONOXIDE POISONING HAZARD

Failure to follow the installation instructions for the 

venting system being placed into operation could re-

sult in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS
With gas and electrical power “OFF”

  1.  Duct connections are properly sealed
  2.  Filters are in place
  3.  Venting is properly assembled
  4.  Blower door is in place
Flip the switch on main gas valve within the unit to the 

OFF

” position. Turn the external gas valve to “ON”. Purge 

the air from the gas lines. After purging, Check all gas 
connections for leaks with a soapy solution — 

DO NOT 

CHECK WITH AN OPEN FLAME.

 Allow 5 minutes for 

any gas that might have escaped to dissipate. LP Gas 
being heavier than air may require forced ventilation. 
Flip the switch on the gas valve in the unit to the “ON” 
position.

W

ROTATE THE FRONT 

COVER INWARD

MAKING SURE THAT 

ALL SIDE FLANGES

ARE OUTSIDE OF 

THE BOX.

INSERT THE TOP 

FLANGE OF THE 

FRONT COVER UN-

DER THE LIP INSIDE 

THE BOX

ALL SIDE FLANG-

ES MUST BE OUT-

SIDE OF  THE BOX

ROTATE THE FRONT 

COVER AS SHOWN

White-Rodgers 36G gas valve

Outlet Pressure Boss

On/Off Switch

Inlet Pressure

Boss (opt.)

Regulator

Adjust

E

Содержание ADH1B040A9H21B

Страница 1: ...his installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion...

Страница 2: ...ameplate marking e 100 of the furnace combustion air requirement must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each ap pl...

Страница 3: ...ation If damage to contents is found report the damage immediately to the delivering agency Codes and local utility requirements governing the instal lation of gas fired equipment wiring plumbing and...

Страница 4: ...garage it must be installed so that the burners and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from...

Страница 5: ...H OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES NOTES 1 UH1C100A9H41 UH1D120A9H51 REQUIRE 3 DIAMETER VENT PIPE 2 DIAMETER OF VENT PIPE MAY BE LIMITED TO 2 1 2 OR 3 ON SOME MODELS AT DIFFERENT ALTITUDES...

Страница 6: ...6 18 CD33D1 4 Installer s Guide From Dwg 21C341885 DH1 H DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...point either toward or away from the furnace See the 2 4TXC coil Installer s Guide for more details The cased coil is secured to the furnace and both the fur nace and the cased coil must be properly...

Страница 8: ...ovisions of the local building codes Special conditions created by mechanical exhausting of air and fireplaces must be con sidered to avoid unsatisfactory furnace op eration OUTSIDE AIR IS RECOMMENDED...

Страница 9: ...d space shall be considered in making this determination Refer to Ta ble 2 for minimum open areas requirements 2 All air from outdoors as in Figure 9 The confined space shall be provided with two perm...

Страница 10: ...MS Where there is no complete return duct system the return connection must be run full size from the fur nace to a location outside the utility room basement attic or crawl space Do Not install retur...

Страница 11: ...des or 2 1 side and the bottom or 3 just the bottom The furnace and the bottom filter rack BAYRACK960 in stallation can be seen in Figure 11 The furnace filter in the bottom or side configuration can...

Страница 12: ...Return Air Duct Connections section on page 10 d Compress the filter rack and reinstall in the side position on the furnace Confirm that the upper retaining pin screw locks into the engagement hole i...

Страница 13: ...of the cabinet i Airflow DOWNFLOW HORIZONTAL DOWNFLOW Airflow o TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity type air filters Downflow furnace filters...

Страница 14: ...nace Proper installation of the vent system is necessary to assure drainage of the conden sate and prevent deterioration of the vent system American Gas Association has certified the design of condens...

Страница 15: ...2 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM...

Страница 16: ...r in staller If the installer chooses separate pressure zones for the terminals the combustion air inlet termination must be in the higher more positive pressure zone HORIZONTAL VENTING NOTE Vent term...

Страница 17: ...ian applications ONLY IPEX 196006 may be used for horizontal and vertical terminations IPEX 081216 IPEX 081218 and IPEX 081219 may only be used for horizontal vent terminations Equivalent lengths are...

Страница 18: ...pliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh 30 kw 6 inches 15 cm for appli...

Страница 19: ...r the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 1...

Страница 20: ...nce of 1 to combustible materials must be maintained when using single wall stainless steel venting See Figure 28 Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimu...

Страница 21: ...R OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMINATION TEE 3 PIPING 2 2 1 2 or 3 PIPING REDUCING COUPLING FIELD SUPPLIED IF NEEDED SEAL ALL WALL CAVIT...

Страница 22: ...nnected into a condensate drain pump an open or vented drain or it can be connected to the out let hose of the furnace s condensate trap Outdoor draining of the furnace and coil condensate is per miss...

Страница 23: ...me of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon...

Страница 24: ...UPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT...

Страница 25: ...fitting is needed See Figure 44 To change to a right side drain remove the drain lines from the trap rotate the trap 180 so it exits to the right then reconnect the lines Start with a 1 2 90 CPVC str...

Страница 26: ...s that may result in damage to plants NOTE Use 1 2 or larger PVC or CPVC pipe and fittings as re quired for drain connections fittings pipe and solvent cement not provided NOTE A corrosion resistant c...

Страница 27: ...eaner and or humidifier is provided on the integrated control Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace diagram attached to furnace TWINNING FURNACES These furn...

Страница 28: ...NG 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERM...

Страница 29: ...s and Propane Installation Code CSA B149 1 The upflow horizontal furnace is shipped standard for left side installation of gas piping A knockout is provided on the right side for an alternate gas pipi...

Страница 30: ...VE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE...

Страница 31: ...titude d Replace and tighten the regulator cover screw securely 6 Cycle the valve several times to verify regulator set ting a Repeat steps 5 6 if needed 7 Turn off all electrical power to the system...

Страница 32: ...ll plugs removed or loosened when adjusting gas pressure Leak check the fittings before placing the furnace into regular service Failure to follow this warning could result in fire explo sion or prope...

Страница 33: ...46 47 42 44 45 46 47 48 43 44 45 47 47 48 43 44 45 47 47 49 43 45 46 47 48 49 44 45 47 48 48 49 44 46 47 48 49 50 45 47 48 49 49 50 46 47 48 49 50 51 47 48 50 50 51 52 54 55 56 57 58 54 55 56 58 59 5...

Страница 34: ...e ignitor warm up period will begin The ignitor will heat for approximately 20 seconds then the gas valve is energized to permit gas flow to the burners The flame sensor confirms that igni tion has be...

Страница 35: ...as CONDITIONS AFFECTING FURNACE OPERATION 1 EXCESSIVE COMBUSTION PRESSURE WIND IN EXCESS OF 40 M P H VENT OR FLUE BLOCK AGE If pressure against induced draft blower outlet be comes excessive the press...

Страница 36: ...recommends that users of gas burning appli ances install carbon monoxide detectors as well as fire and smoke detectors per the manufacturers installation instructions to help alert dwelling occupants...

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