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18-CD33D1-4  

15

Installer’s Guide

NOTE:

It is recommended that the first joints from the furnace 

be connected and sealed with high temperature RTV. 

This will enable the pipes to be removed later without 

cutting.

Be sure to properly support these joints.

BONDING OF PVC

Commercially available solvent cement must be used to 
join the pipe and fittings. Follow instructions on the con-
tainer carefully.
Procedure for Cementing Joints:
 1. Cut pipe square, remove ragged edges and burrs. 

Chamfer end of pipe, then clean fitting socket and 
pipe joint area of all dirt, grease, moisture or chips.

 2. After checking pipe and socket for proper fit, wipe 

socket and pipe with cleaner-primer. Apply a liberal 
coat of primer to inside surface of socket and outside 
of pipe.

    DO NOT ALLOW PRIMER TO DRY BEFORE AP-

PLYING CEMENT.

 3. Apply a thin coat of cement evenly in the socket. 

Quickly apply a heavy coat of cement to the pipe end 
and insert pipe into fitting with a slight twisting move-
ment until it bottoms out.

  4. Hold the pipe in the fitting for 30 seconds to prevent 

tapered socket from pushing the pipe out of the fit-
ting.

  5. Wipe all excess cement from the joint with a rag. Al-

low 15 minutes before handling. Cure time varies ac-
cording to fit, temperature and humidity.

TABLE 7

PLASTIC PIPE DESIGNATIONS

PVC

ASTM STANDARD 

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

F891

CELLULAR CORE

*158

ASTM F891

D2665

DWV PIPE

**158

ASTM D2665

D1785

SCH 40, 80, 120

**158

ASTM D1785

D2241

SDR SERIES

**158

ASTM D2241

CPVC

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

 MARKING

D2846

CPVC 41

**212

ASTM D2846

F441

SCH 40, 80

**212

ASTM F441

F442

SDR SERIES

**212

ASTM F442

ABS

ASTM STANDARD 

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

D2661

SCH 40 DWV

***180

ASTM D2661

F628

SCH 40 DWV CELLULAR CORE

***180

ASTM F628

  *     - Allowable temperatures based on classifications covered in ASTM D4396 [Deflection Temps Under Load (264 PSI)] 
  **   - Allowable temperatures based on classifications covered in ASTM D1784 [Deflection Temps Under Load (264 PSI)] 
  *** - Allowable temperatures based on classifications covered in ASTM D3965 [Deflection Temps Under Load (264 PSI)] 

PVC VENT FITTING MATERIAL

These fittings are available from your Gas Furnace 
 Distributors.
Straight Pipe Sections, Couplings, 45° Elbows, 60° El-
bows, 90° Elbows, Vent or Sanitary Tee, or other neces-
sary fittings may be 2", 2½", 3", or 4" diameter. The allow-
able materials are shown in Table 7.

VENT FITTING MATERIAL – PLASTIC

Gas and liquid tight single wall vent fittings, designed for 
resistance to corrosive flue condensate, MUST be used 
throughout.
Listed in Table 8 & 9 are 2", 2½", 3", and 4" size fittings 
that meet these requirements. The materials listed are 
various grades of PVC and ABS plastic.
PIPE JOINTS: All joints must be fastened and sealed to 
prevent escape of combustion products into the building.

IMPORTANT: 
Products installed in Canada must use vent sys-
tems that are certified to the Standard for Type BH 
Gas Venting Systems (ULC S636) for Class II-A vent-
ing systems (up to 65°C).  Components of the vent 
system must not be interchanged with other vent 
systems or unlisted pipe or fittings.  Plastic compo-
nents, specified primers, and glues must be from a 
single system manufacturer and not intermixed with 
other system manufacturer's vent system parts.  In 
addition, the first three feet of the vent pipe must be 
visible for inspection.

Содержание ADH1B040A9H21B

Страница 1: ...his installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion...

Страница 2: ...ameplate marking e 100 of the furnace combustion air requirement must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each ap pl...

Страница 3: ...ation If damage to contents is found report the damage immediately to the delivering agency Codes and local utility requirements governing the instal lation of gas fired equipment wiring plumbing and...

Страница 4: ...garage it must be installed so that the burners and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from...

Страница 5: ...H OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES NOTES 1 UH1C100A9H41 UH1D120A9H51 REQUIRE 3 DIAMETER VENT PIPE 2 DIAMETER OF VENT PIPE MAY BE LIMITED TO 2 1 2 OR 3 ON SOME MODELS AT DIFFERENT ALTITUDES...

Страница 6: ...6 18 CD33D1 4 Installer s Guide From Dwg 21C341885 DH1 H DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...point either toward or away from the furnace See the 2 4TXC coil Installer s Guide for more details The cased coil is secured to the furnace and both the fur nace and the cased coil must be properly...

Страница 8: ...ovisions of the local building codes Special conditions created by mechanical exhausting of air and fireplaces must be con sidered to avoid unsatisfactory furnace op eration OUTSIDE AIR IS RECOMMENDED...

Страница 9: ...d space shall be considered in making this determination Refer to Ta ble 2 for minimum open areas requirements 2 All air from outdoors as in Figure 9 The confined space shall be provided with two perm...

Страница 10: ...MS Where there is no complete return duct system the return connection must be run full size from the fur nace to a location outside the utility room basement attic or crawl space Do Not install retur...

Страница 11: ...des or 2 1 side and the bottom or 3 just the bottom The furnace and the bottom filter rack BAYRACK960 in stallation can be seen in Figure 11 The furnace filter in the bottom or side configuration can...

Страница 12: ...Return Air Duct Connections section on page 10 d Compress the filter rack and reinstall in the side position on the furnace Confirm that the upper retaining pin screw locks into the engagement hole i...

Страница 13: ...of the cabinet i Airflow DOWNFLOW HORIZONTAL DOWNFLOW Airflow o TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity type air filters Downflow furnace filters...

Страница 14: ...nace Proper installation of the vent system is necessary to assure drainage of the conden sate and prevent deterioration of the vent system American Gas Association has certified the design of condens...

Страница 15: ...2 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM...

Страница 16: ...r in staller If the installer chooses separate pressure zones for the terminals the combustion air inlet termination must be in the higher more positive pressure zone HORIZONTAL VENTING NOTE Vent term...

Страница 17: ...ian applications ONLY IPEX 196006 may be used for horizontal and vertical terminations IPEX 081216 IPEX 081218 and IPEX 081219 may only be used for horizontal vent terminations Equivalent lengths are...

Страница 18: ...pliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh 30 kw 6 inches 15 cm for appli...

Страница 19: ...r the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 1...

Страница 20: ...nce of 1 to combustible materials must be maintained when using single wall stainless steel venting See Figure 28 Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimu...

Страница 21: ...R OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMINATION TEE 3 PIPING 2 2 1 2 or 3 PIPING REDUCING COUPLING FIELD SUPPLIED IF NEEDED SEAL ALL WALL CAVIT...

Страница 22: ...nnected into a condensate drain pump an open or vented drain or it can be connected to the out let hose of the furnace s condensate trap Outdoor draining of the furnace and coil condensate is per miss...

Страница 23: ...me of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon...

Страница 24: ...UPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT...

Страница 25: ...fitting is needed See Figure 44 To change to a right side drain remove the drain lines from the trap rotate the trap 180 so it exits to the right then reconnect the lines Start with a 1 2 90 CPVC str...

Страница 26: ...s that may result in damage to plants NOTE Use 1 2 or larger PVC or CPVC pipe and fittings as re quired for drain connections fittings pipe and solvent cement not provided NOTE A corrosion resistant c...

Страница 27: ...eaner and or humidifier is provided on the integrated control Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace diagram attached to furnace TWINNING FURNACES These furn...

Страница 28: ...NG 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERM...

Страница 29: ...s and Propane Installation Code CSA B149 1 The upflow horizontal furnace is shipped standard for left side installation of gas piping A knockout is provided on the right side for an alternate gas pipi...

Страница 30: ...VE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE...

Страница 31: ...titude d Replace and tighten the regulator cover screw securely 6 Cycle the valve several times to verify regulator set ting a Repeat steps 5 6 if needed 7 Turn off all electrical power to the system...

Страница 32: ...ll plugs removed or loosened when adjusting gas pressure Leak check the fittings before placing the furnace into regular service Failure to follow this warning could result in fire explo sion or prope...

Страница 33: ...46 47 42 44 45 46 47 48 43 44 45 47 47 48 43 44 45 47 47 49 43 45 46 47 48 49 44 45 47 48 48 49 44 46 47 48 49 50 45 47 48 49 49 50 46 47 48 49 50 51 47 48 50 50 51 52 54 55 56 57 58 54 55 56 58 59 5...

Страница 34: ...e ignitor warm up period will begin The ignitor will heat for approximately 20 seconds then the gas valve is energized to permit gas flow to the burners The flame sensor confirms that igni tion has be...

Страница 35: ...as CONDITIONS AFFECTING FURNACE OPERATION 1 EXCESSIVE COMBUSTION PRESSURE WIND IN EXCESS OF 40 M P H VENT OR FLUE BLOCK AGE If pressure against induced draft blower outlet be comes excessive the press...

Страница 36: ...recommends that users of gas burning appli ances install carbon monoxide detectors as well as fire and smoke detectors per the manufacturers installation instructions to help alert dwelling occupants...

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