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18-EB32D1-1E-EN

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If control lock out occurs, the control (IGN) will retry a
complete ignition sequence in 1 hour.

The control (IGN) can be reset by removing power to
the unit or by turning the thermostat from ON to OFF
for approximately three seconds, then back ON.

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With the comfort control set to COOL and the fan set to
AUTO, the compressor contactor (CC) and the indoor
fan motor (IDM) are energized.

The energized compressor contactor (CC) completes
the circuit to the compressor (CPR) and a secondary
circuit to the outdoor fan motor (ODM). If the
compressor safety controls are closed, the compressor
(CPR) will operate with the outdoor fan motor (ODM).
The indoor fan motor (IDM) will operate. The
thermostat will continue to cycle the compressor and
fans to maintain the desired temperature.

With the comfort control fan set to ON, the indoor fan
motor (IDM) will continue to run at constant circulation
regardless of compressor and condenser fan operation.

Maintenance

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Some of the periodic maintenance functions of the
packaged unit can be performed by the owner; this
includes replacing the disposable or cleaning the
permanent air filters, cleaning the unit cabinet, and
conducting a general unit inspection on a regular basis.

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When the system is in constant operation, inspect the
filters at least once each month.

If you have disposable-type filters, replace them with
new filters of the same type and size. Do not attempt to
clean disposable filters.

Permanent-type filters can be cleaned by washing them
with a mild detergent and water. Make sure that the
filters are thoroughly dry before reinstalling them.

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e:: It may be necessary to replace permanent filters

annually if washing fails to clean the filter or if
the filter shows signs of deterioration. Be sure to
use the same type and size as was originally
installed.

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Be sure to keep all vegetation and debris away from the
condenser coil area.

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Service maintenance should be performed by qualified
service personnel.

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To keep the unit operating safely and efficiently, the
manufacturer recommends that a qualified service
technician check the entire system at least once each
year or more often if needed. The service technician
should examine these areas of the packaged unit:

filters (for cleaning or replacement)

motors and drive system components

economizer gaskets (for possible replacement)

safety controls (for mechanical cleaning)

electrical components and wiring (for possible
replacement and connection tightness)

condensate drain (for proper sealing and cleaning)

unit duct connections (to see that they are
physically sound and sealed to the unit casing)

unit mounting support (for structural integrity)

the unit (for obvious unit deterioration)

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Complete the following unit inspections and service
routines described at the beginning of each heating
season.

Visually inspect the unit to ensure that the airflow
required for combustion and condenser coil is not
obstructed from the unit.

Inspect the control panel wiring to verify that all
electrical connections are tight and that the wire
insulation is intact.

Check the operation of the gas ignition system as
follows: Turn off the gas supply with the unit
operating to verify that the gas valve closes and
that a re-ignition cycle is initiated by the unit.

Visually inspect the inside of the burners and the
burner ports for deposit buildup and corrosion.
Wipe and brush the inside of the burner and the
burner ports and then clean with a dry cloth. If the
deposit buildup or corrosion is excessive, replace
the burners.

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1. Connect a manometer to the pressure tap at the

outlet side of the unit’s gas valve (remove the
Control/Heat access panel). Read the manifold
pressure with the burners firing. See for gas valve
connections.

2. If the manifold pressure reading does not match the

value indicated on the unit's nameplate, the unit's
pressure regulator must be adjusted as follows:

a. Remove the cover screw on the gas regulator

located on the front side of the unit’s gas valve.

b. Turn the adjusting screw clockwise to increase

manifold pressure or counterclockwise to
decrease manifold pressure.

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Содержание 4YCY5024A1060A

Страница 1: ...ed adjusted or altered equipment by an unquali ed person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the tags stickers and l...

Страница 2: ...eq qu ui ip pm me en nt t d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y R Re ec co on nn ne ec ct t a al ll l g gr ro ou un nd di in ng g d de ev vi ic ce es s A Al ll l p pa a...

Страница 3: ...nces 5 Step 3 Location and Recommendation Information 9 Step 4 Unit Installation 11 Electrical Wiring 22 Field Wiring 24 Step 5 Unit Startup 26 Sequence of Operation 28 Maintenance 29 ECM Fan Motor Ad...

Страница 4: ...ine Unit Clearances Step 3 Review Location and Recommendation Information Step 4 Unit Installation Step 5 Unit Startup Sequence of Operation Maintenance S St te ep p 1 1 I In ns sp pe ec ct t S Sh hi...

Страница 5: ...18 EB32D1 1E EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models DWG D673947G01revB_pg1...

Страница 6: ...6 18 EB32D1 1E EN Figure 2 2 0 3 0 Ton Models DWG D673947G01_PG2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 7: ...18 EB32D1 1E EN 7 Figure 3 3 5 5 0 Ton Models DWG D673948G01_pg1 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 8: ...8 18 EB32D1 1E EN Figure 4 3 5 5 0 Ton Models DWG D673948G01revB_pg2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 9: ...earances 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recirculation of warm condenser air Actual clearances which appear to be inade...

Страница 10: ...s air inlet if outside air is to be introduced as make up air or a ventilation feature is to be used Contamination from exhaust vents or chimneys may also foul the condenser causing degraded performan...

Страница 11: ...to combustible material shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained in the Ductwork Installation section 5 Flexible duct connectors must b...

Страница 12: ...v ve er ri if fy y p pr ro op pe er r c ce en nt te er r o of f g gr ra av vi it ty y l li if ft t p po oi in nt t T To o a av vo oi id d d dr ro op pp pi in ng g o of f u un ni it t r re ep po os si...

Страница 13: ...OLFDWLRQV Small Cabinet 4024 4036 Medium Cabinet 4042 4060 R Ro oo of ft to op p I In ns st ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabr...

Страница 14: ...version is needed 4 All fabricated outdoor ducts should be as short as possible 5 Place the unit on the rails 6 The unit must be mounted level for proper drainage of water through the holes in the bas...

Страница 15: ...Q WKH GUDZLQJ 7KH PDQXIDFWXUHU LV QRW UHVSRQVLEOH IRU WKH XQDXWKRUL HG XVH RI WKLV GUDZLQJ DQG H SUHVVO GLVFODLPV DQ OLDELOLW IRU GDPDJHV UHVXOWLQJ IURP VXFK XQDXWKRUL HG XVH Table 4 Typical Rooftop H...

Страница 16: ...ow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or split...

Страница 17: ...t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so...

Страница 18: ...cations of all applicable national and local codes Table 8 Gas Pipe DEALER INSTALLED GROUND UNION 1 8 N P T PLUGGED ACCESS FOR TEST GAUGE CONNECTION FROM GAS SUPPLY FIELD SUPPLIED MAIN GAS VALVE MUST...

Страница 19: ...rease the gas flow rate and out to decrease the gas flow rate using a 3 32 hex wrench N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility...

Страница 20: ...20 18 EB32D1 1E EN Table 9 Gas Flow in Cubic Feet 6HF ORZ 6HF ORZ 6HF ORZ 6HF ORZ S St te ep p 4 4 U Un ni it t I In ns st ta al ll la at ti io on n...

Страница 21: ...l ll la at ti io on n The packaged unit requires an air filter The unit does not come with a factory installed filter rack in it however two filter frame accessories are offered that will allow the in...

Страница 22: ...ce with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision D Di is sc co on nn ne ec ct t S Sw wi it tc ch h Provide an approved weatherproof d...

Страница 23: ...sistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop Table 11 Thermostat Wire Size...

Страница 24: ...Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND S...

Страница 25: ...18 EB32D1 1E EN 25 Figure 15 4YCY5048 060 Field Wiring Diagram CONSTANT CIRCULATION F Fi ie el ld d W Wi ir ri in ng g...

Страница 26: ...gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to the normal operating pressures provided in the uni...

Страница 27: ...ed by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the thermostat at the desired temper...

Страница 28: ...r is reduced to low speed 1 1s st t s st ta ag ge e s sa at ti is sf fi ie ed d R and W1 opens the gas valve GV will close The induced draft blower CBM will be de energized after approximately 5 secon...

Страница 29: ...s was originally installed C Co on nd de en ns se er r C Co oi il l Be sure to keep all vegetation and debris away from the condenser coil area S Se er rv vi ic ce e M Ma ai in nt te en na an nc ce e...

Страница 30: ...ve all wires from the gas valve while carefully noting their locations 5 Disconnect the gas supply line from the valve 6 Remove the manifold retaining screws and pull the burner manifold assembly from...

Страница 31: ...UREOHP GHWHFWHG DVW ODVK 5DWH 1RW XVHG ODVKHV LJK OLPLW VZLWFK SURWHFWLRQ GHYLFH RSHQ 6WHDG 21 1RUPDO DOO IRU HDW ODVKHV ODPH VHQVHG DQG JDV YDOYH QRW HQHUJL HG RU IODPH VHQVHG DQG QR VLJQDO ODVKHV OD...

Страница 32: ...air com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a polic...

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