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18

18-EB32D1-1E-EN

Table 7.

Natural Gas Only

7$%/( 2) &8%,& )((7 3(5 +285 2) *$6 )25 9$5,286 3,3(

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7+,6 7$%/( ,6 %$6(' 21 35(6685( '523 2)  ,1&+ :&

$1'  63*5 *$6

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ntt:: Do not connect gas piping to the unit until a

line pressure test has been completed. This
unit should never be exposed to gas line
pressure in excess of 14 inches water
column (1/2 PSIG). The furnace and its
equipment shutoff valve must be
disconnected from the gas supply piping
system during any pressure testing of that
system at test pressures in excess of 1/2
psi.

The furnace must be isolated from the gas supply
piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply
piping system at test pressures less than or equal to 1/2
psig (3.48 kPa).

G

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Before connecting the unit to the gas supply line, be
sure to determine the gas pressure in the line.

If the gas supply pressure is excessive (above 14 inches
water column or 1/2 psig), install a pressure regulator
either at the supply source or in the branch circuit
serving the unit. Once the regulator is installed, set it to
provide a pressure of 7 inches water column with the
unit operating and no greater than 14 inches water
column with the unit not firing.

N

No

otte

e:: Gas pressure in excess of 14 inches water

column (1/2 psig) may damage the regulator,
while improper regulation may result at
pressures lower than 5.5 inches water column at
the unit inlet.

If the supply line pressure is below the minimum
supply pressure indicated on the unit nameplate,
contact the gas supply company.

Follow these steps to complete the installation of the
unit gas piping. See

Table 8, p. 18

.

N

No

otte

e:: The shut-off gas cock must be installed outside

of the unit and should meet the specifications of
all applicable national and local codes.

Table 8.

Gas Pipe

DEALER INSTALLED

GROUND UNION

1/8" N.P.T.PLUGGED

ACCESS FOR TEST

GAUGE CONNECTION

FROM

GAS SUPPLY

FIELD SUPPLIED MAIN

GAS VALVE, MUST BE

INSTALLED BY DEALER

OUTSIDE OF UNIT.

UNIT

TO MAIN

CONTROL

VALVE

6"

MIN

DRIP LEG
(6" MIN)

N

No

otte

e:: The shut-off gas cock must be installed outside

of the unit and should meet the specifications of
all applicable national and local code.

1. Install a tapped, Style A (1/8-inch NPT tap) shut-off

gas cock at the end of the gas supply line near the
unit. Be sure the tapped gas cock is downstream of
the pressure regulator, if used.

2. Install a ground union joint downstream of the

shut-off cock. This joint must also be installed
outside of the unit.

3. Install a drip leg at least six (6) inches in depth next

to the union as shown in

Table 8, p. 18

This drip

leg is required to collect any sediment that may be
deposited in the line.

4. Before connecting the piping circuit to the unit,

bleed the air from the supply line and then cap or
plug the line and test the pressure at the tapped
shut-off cock. The pressure reading should not
exceed 14 inches water column.

5. Using an appropriate backup wrench on the gas

valve inlet boss, connect the gas piping to the unit.
Check the completed piping for leaks using a soap
and water solution or the equivalent.

6. After installation of the gas pipe in the unit, the pipe

opening should be closed with the filler/barrier plug
provided.

V

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Check the manifold pressure at the unit gas valve. Do
not exceed the recommended pressure shown on the
unit nameplate.

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1. Make sure all gas appliances are off except the

furnace.

2. Clock the gas meter with the furnace operating

(determine the dial rating of the meter) for one
revolution.

3. Match the “Sec” column in the Gas Flow (in cfh)

Table 9, p. 20

with the time clocked.

4. Read the “Flow” column opposite the number of

seconds clocked.

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Содержание 4YCY5024A1060A

Страница 1: ...ed adjusted or altered equipment by an unquali ed person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the tags stickers and l...

Страница 2: ...eq qu ui ip pm me en nt t d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y R Re ec co on nn ne ec ct t a al ll l g gr ro ou un nd di in ng g d de ev vi ic ce es s A Al ll l p pa a...

Страница 3: ...nces 5 Step 3 Location and Recommendation Information 9 Step 4 Unit Installation 11 Electrical Wiring 22 Field Wiring 24 Step 5 Unit Startup 26 Sequence of Operation 28 Maintenance 29 ECM Fan Motor Ad...

Страница 4: ...ine Unit Clearances Step 3 Review Location and Recommendation Information Step 4 Unit Installation Step 5 Unit Startup Sequence of Operation Maintenance S St te ep p 1 1 I In ns sp pe ec ct t S Sh hi...

Страница 5: ...18 EB32D1 1E EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models DWG D673947G01revB_pg1...

Страница 6: ...6 18 EB32D1 1E EN Figure 2 2 0 3 0 Ton Models DWG D673947G01_PG2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 7: ...18 EB32D1 1E EN 7 Figure 3 3 5 5 0 Ton Models DWG D673948G01_pg1 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 8: ...8 18 EB32D1 1E EN Figure 4 3 5 5 0 Ton Models DWG D673948G01revB_pg2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 9: ...earances 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recirculation of warm condenser air Actual clearances which appear to be inade...

Страница 10: ...s air inlet if outside air is to be introduced as make up air or a ventilation feature is to be used Contamination from exhaust vents or chimneys may also foul the condenser causing degraded performan...

Страница 11: ...to combustible material shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained in the Ductwork Installation section 5 Flexible duct connectors must b...

Страница 12: ...v ve er ri if fy y p pr ro op pe er r c ce en nt te er r o of f g gr ra av vi it ty y l li if ft t p po oi in nt t T To o a av vo oi id d d dr ro op pp pi in ng g o of f u un ni it t r re ep po os si...

Страница 13: ...OLFDWLRQV Small Cabinet 4024 4036 Medium Cabinet 4042 4060 R Ro oo of ft to op p I In ns st ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabr...

Страница 14: ...version is needed 4 All fabricated outdoor ducts should be as short as possible 5 Place the unit on the rails 6 The unit must be mounted level for proper drainage of water through the holes in the bas...

Страница 15: ...Q WKH GUDZLQJ 7KH PDQXIDFWXUHU LV QRW UHVSRQVLEOH IRU WKH XQDXWKRUL HG XVH RI WKLV GUDZLQJ DQG H SUHVVO GLVFODLPV DQ OLDELOLW IRU GDPDJHV UHVXOWLQJ IURP VXFK XQDXWKRUL HG XVH Table 4 Typical Rooftop H...

Страница 16: ...ow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or split...

Страница 17: ...t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so...

Страница 18: ...cations of all applicable national and local codes Table 8 Gas Pipe DEALER INSTALLED GROUND UNION 1 8 N P T PLUGGED ACCESS FOR TEST GAUGE CONNECTION FROM GAS SUPPLY FIELD SUPPLIED MAIN GAS VALVE MUST...

Страница 19: ...rease the gas flow rate and out to decrease the gas flow rate using a 3 32 hex wrench N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility...

Страница 20: ...20 18 EB32D1 1E EN Table 9 Gas Flow in Cubic Feet 6HF ORZ 6HF ORZ 6HF ORZ 6HF ORZ S St te ep p 4 4 U Un ni it t I In ns st ta al ll la at ti io on n...

Страница 21: ...l ll la at ti io on n The packaged unit requires an air filter The unit does not come with a factory installed filter rack in it however two filter frame accessories are offered that will allow the in...

Страница 22: ...ce with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision D Di is sc co on nn ne ec ct t S Sw wi it tc ch h Provide an approved weatherproof d...

Страница 23: ...sistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop Table 11 Thermostat Wire Size...

Страница 24: ...Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND S...

Страница 25: ...18 EB32D1 1E EN 25 Figure 15 4YCY5048 060 Field Wiring Diagram CONSTANT CIRCULATION F Fi ie el ld d W Wi ir ri in ng g...

Страница 26: ...gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to the normal operating pressures provided in the uni...

Страница 27: ...ed by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the thermostat at the desired temper...

Страница 28: ...r is reduced to low speed 1 1s st t s st ta ag ge e s sa at ti is sf fi ie ed d R and W1 opens the gas valve GV will close The induced draft blower CBM will be de energized after approximately 5 secon...

Страница 29: ...s was originally installed C Co on nd de en ns se er r C Co oi il l Be sure to keep all vegetation and debris away from the condenser coil area S Se er rv vi ic ce e M Ma ai in nt te en na an nc ce e...

Страница 30: ...ve all wires from the gas valve while carefully noting their locations 5 Disconnect the gas supply line from the valve 6 Remove the manifold retaining screws and pull the burner manifold assembly from...

Страница 31: ...UREOHP GHWHFWHG DVW ODVK 5DWH 1RW XVHG ODVKHV LJK OLPLW VZLWFK SURWHFWLRQ GHYLFH RSHQ 6WHDG 21 1RUPDO DOO IRU HDW ODVKHV ODPH VHQVHG DQG JDV YDOYH QRW HQHUJL HG RU IODPH VHQVHG DQG QR VLJQDO ODVKHV OD...

Страница 32: ...air com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a polic...

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