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18-EB32D1-1E-EN

Introduction

Read this manual carefully before attempting to install,
operate, or perform maintenance on this unit.
Installation and maintenance should be performed by
qualified service technicians only. Do NOT use this
furnace for temporary heating of buildings under
construction.

As shipped from the factory, this unit is for use with
natural gas only. It is listed by Underwriters
Laboratory. An LP Gas conversion kit is available.
Extreme mounting kits for slab and curbs are also
available.

Packaged units are designed for outdoor mounting
with a vertical condenser discharge. They can be
located either at ground level or on a roof in
accordance with local codes or National Fuel Gas Code
(ANSI-Z223.1A) Latest Revision. Since these units are
designed exclusively for outdoor operation, additional
flue venting systems are not required. Each unit
contains an operating charge of refrigerant as shipped.
Extreme mounting kits are available for slab
(BAYEXMK003A), utility curb (BAYEXMK002B), or curb
(BAYEXMK001A) mountings.

The indoor fan motor speed adjustment is provided in
the Service Maintenance, see .

This guide is organized as follows:

Step 1 — Inspect Shipment

Step 2 — Determine Unit Clearances

Step 3 — Review Location and Recommendation
Information

Step 4 — Unit Installation

Step 5 — Unit Startup

Sequence of Operation

Maintenance

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1. Check for damage after the unit is unloaded. Report

promptly to the carrier any damage found to the
unit. Do not drop the unit.

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ntt:: To prevent damage to the sides and top

of the unit when hoisting, use "spreader
bars".

2. Check the unit’s nameplate to determine if the unit

is correct for the intended application. The power
supply must be adequate for the unit and all
accessories.

3. Check to be sure the refrigerant charge has been

retained during shipment. Remove the Compressor
access panel to access the 1/4" flare pressure taps.

4. The Flue Hood is included with the unit's literature

pack.

5. If this unit is being installed on a curb, verify that

the correct curb is provided for the unit.

4YCY5024-036 use model BAYCURB050A

4YCY5042-060 use model BAYCURB051A

6. If the unit is being hoisted, accessory kit

BAYLIFT002B is recommended. It includes a kit of
four (4) lifting lugs and instructions.

N

No

otte

e:: If practical, install any internal accessories to the

unit at the shop.

N

No

otte

e:: The packaged units have been evaluated in

accordance with the Code of Federal Regulations,
Chapter XX, Part 3280 or the equivalent.
“SUITABLE FOR MOBILE HOME USE”.

Содержание 4YCY5024A1060A

Страница 1: ...ed adjusted or altered equipment by an unquali ed person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the tags stickers and l...

Страница 2: ...eq qu ui ip pm me en nt t d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y R Re ec co on nn ne ec ct t a al ll l g gr ro ou un nd di in ng g d de ev vi ic ce es s A Al ll l p pa a...

Страница 3: ...nces 5 Step 3 Location and Recommendation Information 9 Step 4 Unit Installation 11 Electrical Wiring 22 Field Wiring 24 Step 5 Unit Startup 26 Sequence of Operation 28 Maintenance 29 ECM Fan Motor Ad...

Страница 4: ...ine Unit Clearances Step 3 Review Location and Recommendation Information Step 4 Unit Installation Step 5 Unit Startup Sequence of Operation Maintenance S St te ep p 1 1 I In ns sp pe ec ct t S Sh hi...

Страница 5: ...18 EB32D1 1E EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models DWG D673947G01revB_pg1...

Страница 6: ...6 18 EB32D1 1E EN Figure 2 2 0 3 0 Ton Models DWG D673947G01_PG2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 7: ...18 EB32D1 1E EN 7 Figure 3 3 5 5 0 Ton Models DWG D673948G01_pg1 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 8: ...8 18 EB32D1 1E EN Figure 4 3 5 5 0 Ton Models DWG D673948G01revB_pg2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 9: ...earances 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recirculation of warm condenser air Actual clearances which appear to be inade...

Страница 10: ...s air inlet if outside air is to be introduced as make up air or a ventilation feature is to be used Contamination from exhaust vents or chimneys may also foul the condenser causing degraded performan...

Страница 11: ...to combustible material shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained in the Ductwork Installation section 5 Flexible duct connectors must b...

Страница 12: ...v ve er ri if fy y p pr ro op pe er r c ce en nt te er r o of f g gr ra av vi it ty y l li if ft t p po oi in nt t T To o a av vo oi id d d dr ro op pp pi in ng g o of f u un ni it t r re ep po os si...

Страница 13: ...OLFDWLRQV Small Cabinet 4024 4036 Medium Cabinet 4042 4060 R Ro oo of ft to op p I In ns st ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabr...

Страница 14: ...version is needed 4 All fabricated outdoor ducts should be as short as possible 5 Place the unit on the rails 6 The unit must be mounted level for proper drainage of water through the holes in the bas...

Страница 15: ...Q WKH GUDZLQJ 7KH PDQXIDFWXUHU LV QRW UHVSRQVLEOH IRU WKH XQDXWKRUL HG XVH RI WKLV GUDZLQJ DQG H SUHVVO GLVFODLPV DQ OLDELOLW IRU GDPDJHV UHVXOWLQJ IURP VXFK XQDXWKRUL HG XVH Table 4 Typical Rooftop H...

Страница 16: ...ow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or split...

Страница 17: ...t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so...

Страница 18: ...cations of all applicable national and local codes Table 8 Gas Pipe DEALER INSTALLED GROUND UNION 1 8 N P T PLUGGED ACCESS FOR TEST GAUGE CONNECTION FROM GAS SUPPLY FIELD SUPPLIED MAIN GAS VALVE MUST...

Страница 19: ...rease the gas flow rate and out to decrease the gas flow rate using a 3 32 hex wrench N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility...

Страница 20: ...20 18 EB32D1 1E EN Table 9 Gas Flow in Cubic Feet 6HF ORZ 6HF ORZ 6HF ORZ 6HF ORZ S St te ep p 4 4 U Un ni it t I In ns st ta al ll la at ti io on n...

Страница 21: ...l ll la at ti io on n The packaged unit requires an air filter The unit does not come with a factory installed filter rack in it however two filter frame accessories are offered that will allow the in...

Страница 22: ...ce with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision D Di is sc co on nn ne ec ct t S Sw wi it tc ch h Provide an approved weatherproof d...

Страница 23: ...sistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop Table 11 Thermostat Wire Size...

Страница 24: ...Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND S...

Страница 25: ...18 EB32D1 1E EN 25 Figure 15 4YCY5048 060 Field Wiring Diagram CONSTANT CIRCULATION F Fi ie el ld d W Wi ir ri in ng g...

Страница 26: ...gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to the normal operating pressures provided in the uni...

Страница 27: ...ed by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the thermostat at the desired temper...

Страница 28: ...r is reduced to low speed 1 1s st t s st ta ag ge e s sa at ti is sf fi ie ed d R and W1 opens the gas valve GV will close The induced draft blower CBM will be de energized after approximately 5 secon...

Страница 29: ...s was originally installed C Co on nd de en ns se er r C Co oi il l Be sure to keep all vegetation and debris away from the condenser coil area S Se er rv vi ic ce e M Ma ai in nt te en na an nc ce e...

Страница 30: ...ve all wires from the gas valve while carefully noting their locations 5 Disconnect the gas supply line from the valve 6 Remove the manifold retaining screws and pull the burner manifold assembly from...

Страница 31: ...UREOHP GHWHFWHG DVW ODVK 5DWH 1RW XVHG ODVKHV LJK OLPLW VZLWFK SURWHFWLRQ GHYLFH RSHQ 6WHDG 21 1RUPDO DOO IRU HDW ODVKHV ODPH VHQVHG DQG JDV YDOYH QRW HQHUJL HG RU IODPH VHQVHG DQG QR VLJQDO ODVKHV OD...

Страница 32: ...air com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a polic...

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