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Page 25

Installer’s Guide

Call for gas heating  after 2nd stage (heat pump):

 

If the heat pump capacity is not enough to handle the building 
load, the heat pump is turned off and the gas heat is brought 
on. The thermostat will call for low fire 1st stage gas heat 
by removing power from (Y/Y1) and by powering (W1).  (G) 
will remain energized for a minimum of 2 minutes so that the 
transition to gas heat will not interrupt indoor airflow.

(W1) from the thermostat signals the control module (IGN) to 
run its self-check routine. After the control module has verified 
that the pressure switch (PS) contacts are open, the limit switch 
(TCO) contacts are closed, and the flame rollout (RO) switch is 
closed, the induced draft blower (CFM) will be energized on high 
speed for approximately 5 seconds.

After the induced draft blower (CFM) has come up to speed, 
the control will verify that the pressure switch (PS) contacts are 
closed and will switch the induced draft blower to low speed for a 
20 second prepurge. The gas valve (GV) is energized in the first 
stage to permit gas flow and the spark igniter (IP) is energized. 
The flame detector (FD) confirms that ignition has been achieved 
within the 7 second trial period.

When the flame detector confirms that ignition has been 
achieved, the delay to indoor blower ON period begins timing.  
After approximately 45 seconds, the control module (IGN) will 
take over control of the indoor blower motor (IDM).  The control 
module (IGN) will command the indoor blower to operate at low 
speed throughout the heating cycle.

To maintain the indoor temperature at the desired setpoint, the 
thermostat may operate the low fire gas heating continuously or 
cycle low fire gas heating off and on (cycling on 2nd stage heat).

Cycling on low fire gas heat:

 When the thermostat cycles off 

during low fire first stage gas heating, power will be removed 
from (W1), the gas valve (GV) will close, and the flame will 
extinguish. The induced draft blower (CFM) will continue to run for 
a postpurge period of approximately 5 seconds before shutting 
off. The indoor blower motor (IDM) will continue to operate as the 
heat exchanger cools down (the delay is field selectable for 45 or 
90 seconds) before being turned off by the control module.

NOTE

: During gas heating operation, the indoor blower is 

controlled by the normal sequence of gas furnace operation, 

and not by the thermostat.

NOTE: 

The *CONT402 may transition from gas heating to 

heat pump heating and then back to gas heating instead of just 

cycling the gas heat on and off if the building load is relatively 

low (see the Transitioning from low fire gas heating to heat 

pump operation for a complete description).

Call for high fire 2nd stage gas heating after low fire:

The thermostat adds (W2/X2) to (W1) signaling a call for second 
stage gas heat. The induced draft motor (CFM) is energized 
on high speed and the gas valve (GV) on second stage. After 
approximately 30 seconds the control energizes the indoor 
blower on high speed.

To maintain the indoor temperature at the desired setpoint, the 
thermostat may operate the high fire gas heating continuously or 
cycle between high fire gas heating and low fire gas heating.

Cycling on high fire 2nd stage gas heat:

When the thermostat cycles on high fire gas heating, power 
will be removed from (W2/X2) and (W1) will remain powered.  
The control module (IGN) will switch the gas valve (GV) to first 
stage and the induced draft blower (CFM) to low speed.  After 
approximately 30 seconds the indoor blower motor is reduced to 
low speed.

NOTE:

 During gas heating operation, the indoor blower is 

controlled by the normal sequence of gas furnace operation, 

and not by the thermostat.

Transitioning from high fire 2nd stage gas to low fire 1st 

stage gas:

The thermostat will begin to operate continuously on low fire gas 
heating or will begin cycling on high fire gas heating.

Transitioning from low fire gas heating to heat pump 

operation: 

When the thermostat is cycling on low fire gas heat, the load 
may decrease to the point where the thermostat determines that 
the heat pump would have sufficient capacity to maintain the 
indoor temperature at the desired setpoint.  When this occurs, 
power will be removed from (W1).  This will cause the gas valve 
(GV) to close and the control module to de-energize the induced 
draft blower (CFM) after approximately 5 seconds postpurge. 
The indoor blower motor (IDM) will continue to operate (with no 
(G) signal) for the blower off period (45 or 90 seconds) while the 
heat exchanger cools down.  At approximately 45 seconds after 
power was removed from (W1), the thermostat will apply power to 
(Y1). This powers the compressor contactor (CC) which starts the 
outdoor fan motor and compressor. The thermostat will also apply 
power to (G) at this time so that the transition from gas heat to 
heat pump will not interrupt indoor airflow.  The purpose of the 45 
second delay is to give the indoor coil sufficient time to cool down 
before resuming compressor operation.

Turning off from 1st stage: 

Same sequence as cycling on 1st stage heat (described 
previously) except that the thermostat will make the transition to 
off as described previously and will keep the heat pump turned 
off.

commutated motor control (ECMC). (G) provides power to the 
(ECMC) for low speed (ECM) indoor fan motor operation.

The energized compressor contactor (CC) completes the circuit 
to the compressor for 1st stage (Low) operation and the outdoor 
single speed fan motor (ODM). The indoor fan motor (ECM) will 
operate on low speed. The room thermostat will continue to cycle 
the compressor and fans to maintain the desired temperature.

Call for 2nd stage after 1st stage (heat pump):

On a call for 2nd stage heating, power is supplied from the room 
thermostate (Y2) terminal to the compressor rectifier (ACR) and 
the (ECMC). This energizes the (ACR) switching the compressor 
to 2nd stage (High) operation. The room thermostat will continue 
to cycle the system between 1st and 2nd stage to maintain the 
desired temperature.

Содержание 4DCZ6036

Страница 1: ...erent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it is t...

Страница 2: ...ingpressureexceedsthelimitofR 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and appr...

Страница 3: ...arefully before attempting to install oper ate or perform maintenance on this unit Installation and maintenance should be performed by qualified service techni cians only This unit is listed by Underw...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4DCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4DCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4DCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4DCZ6048 through 4DCZ6060 1 of 3...

Страница 8: ...Page 8 Installer s Guide Figure 5 4DCZ6048 through 4DCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4DCZ6048 through 4DCZ6060 3 of 3...

Страница 10: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflo...

Страница 12: ...he unit by attaching clevis hooks pins or bolts to the unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparin...

Страница 13: ...r roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails a...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8...

Страница 20: ...ed A brief explanation of each mode follows RESTRICTED In the restricted mode of operation an outdoor temperature sensor is used to cause the unit to operate in the heat pump mode above a selected out...

Страница 21: ...ns IMPORTANT Upon completion of wiring check all electrical connections including factory wiring within the unit Make sure all connections are tight Replace and secure all electrical box covers and ac...

Страница 22: ...Page 22 Installer s Guide Figure 22 4DCZ6 Field Wiring Diagram 4DCZ6 FIELD WIRING DIAGRAM Y2 YL RD 2NDSTAGECOMPRESSOR 1STSTAGECOMPRESSOR CONSTANTCIRCULATION...

Страница 23: ...h the compressor operating check the line voltage at the unit The voltage should be within the range shown on the unit nameplate If low voltage is encountered check the size and Step 5 Unit Startup le...

Страница 24: ...ot been purged and air is trapped in the gas line NOTE Blue smoke produced by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger T...

Страница 25: ...e After approximately 30 seconds the control energizes the indoor blower on high speed To maintain the indoor temperature at the desired setpoint the thermostat may operate the high fire gas heating c...

Страница 26: ...fter defrost terminates when the outdoor coil should be clear of frost When the measured delta T during heating operation reaches the calculated initiate delta T the demand defrost control DFC opens t...

Страница 27: ...he inside of the burners and the burner ports for deposit buildup and corrosion Wipe and brush the inside of the burner and the burner ports and then clean with a dry cloth If the deposit buildup or c...

Страница 28: ...fast flashes is 3 seconds Status LED Liteport LED IGN Diagnostic Indicators Flash Codes Figure 23 ECM Fan Control ECM Fan Motor Adjustments If the airflow needs to be increased or decreased see the A...

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