background image

Page  2 

                 

Installer’s Guide

IMPORTANT:  Read this entire manual before beginning installation procedures. 

 

IMPORTANT: 

Do not connect gas piping to the unit until a line pres-

sure test has been completed. This unit should never be exposed to 

gas line pressure in excess of 14 inches water column (1/2 PSIG). 

The furnace and its equipment shutoff valve must be disconnected 

from the gas supply piping system during any pressure testing of 

that system at test pressures in excess of 1/2 psi.  

Safety Considerations

WARNING: INDICATES A POTENTIALLY HAZ-

ARDOUS SITUATION WHICH, IF NOT AVOIDED, 

COULD RESULT IN DEATH OR SERIOUS IN-

JURY. 

CAUTION: Indicates a potentially hazardous situation 

which, if not avoided, may result in minor or moderate in-

jury. It may also be used to alert against unsafe practices 

and where property-damage-only accidents could occur.

NOTICE

Warning and Cautions appear at appropriate 

locations throughout this guide. Read these 

carefully.

EXPLOSION HAZARD!

Propane gas is heavier than air and may collect in any low 

areas or confined spaces. In addition, odorant fade may make 

the gas undetectable except with a warning device. If the 

gas furnace is installed in a basement, an excavated areas 

or a confined space, it is strongly recommended to contact 

a gas supplier to install a gas detecting warning device in 

case of leak. The manufacturer of your furnace does not test 

any detectors and makes no representations regarding any 

brand or type of detector.

WARNING

!

CAUTION

CONTAINS REFRIGERANT!
SYSTEM CONTAINS OIL AND REFRIGERANT UNDER 
HIGH PRESSURE. RECOVER REFRIGERANT TO RELIEVE 
PRESSURE BEFORE OPENING SYSTEM. Failure to follow 
proper procedures can result in personal illness or injury 
or severe equipment damage.

RECONNECT ALL GROUNDING DEVICES.

All parts of this product that are capable of conduct-

ing electrical current are grounded.  If grounding wires, 

screws, straps, clips, nuts, or washers used to complete 

a path to ground are removed for service, they must be 

returned to their original position and properly fastened.

CAUTION

Hot Surface!

Do Not touch top of compressor. May cause minor to severe 

burning.

Unit contains R-410A Refrigerant!

R-410A operating pressure exceeds the limit of R-22. Proper 

service equipment is required. Failure to use proper service 

tools may result in equipment damage or personal injury.

SERVICE

Use only R-410A Refrigerant and approved POE com-

pressor oil.

IMPORTANT:

 Wear appropriate gloves, arm sleeve protectors, 

and eye protection when servicing or maintaining this equipment.

PRECAUTIONARY MEASURES

• 

Avoid breathing fiberglass dust

• 

Use a NIOSH approved dust/mist respirator

• 

Avoid contact with the skin or eyes. Wear long-sleeved, 

loose fitting clothing, gloves, and eye protection.

• 

Wash clothes separately from other clothing, rinse 

washer thoroughly.

• 

Operations, such as sawing, blowing, tear-out, and 

spraying may generate fiber concentrations requiring 

additional respiratory protection. Use the appropriate 

NIOSH approved respirator in these situations.

FIRST AID  MEASURES

Eye Contact: 

Flush eyes with water to remove  

     

 

dust. If symptoms persist, seek medical  

     

attention.

Skin

 Contact:  Wash affected area gently with soap and  

     

 

warm water after handling.

This product contains fiberglass wool insulation! Fiberglass 

dust and ceramic fibers are believed by the state of California 

to cause cancer through inhalation. Glasswool fibers may 

also cause respiratory, skin, or eye irritation.

CAUTION

Never  use  combustible  cleaning  fluids  on  any  part  of  the 

furnace.

IMPORTANT:

 This product has been designed and manufactured 

to meet ENERGY STAR criteria for energy efficiency. However, 

proper refrigerant charge and proper air flow are critical to 

achieve rated capacity and efficiency. Installation of this product 

should follow the manufacturer’s refrigerant charging and air flow 

instructions. 

Failure to confirm proper charge and airflow may 

reduce energy efficiency and shorten equipment life. 

EXPLOSION HAZARD!

To prevent an explosion or possible injury, death, and equip-

ment damage, do not store combustible materials, gasoline, 

or other flammable vapors or liquids near the unit.

WARNING

!

WARNING

!

IMPORTANT:

 Reconnect all grounding devices. All parts of this 

product capable of conducting electrical current are grounded. If 

grounding wires, screws, straps, clips, nuts, or washers used to 

complete a path to ground are removed for service, they must be 

returned to their original position and properly fastened.

WARNING

!

WARNING

!

IMPORTANT: 

Air filters and media wheels or plates shall meet the test 

requirements in UL 900.

Содержание 4DCZ6036

Страница 1: ...erent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it is t...

Страница 2: ...ingpressureexceedsthelimitofR 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and appr...

Страница 3: ...arefully before attempting to install oper ate or perform maintenance on this unit Installation and maintenance should be performed by qualified service techni cians only This unit is listed by Underw...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4DCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4DCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4DCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4DCZ6048 through 4DCZ6060 1 of 3...

Страница 8: ...Page 8 Installer s Guide Figure 5 4DCZ6048 through 4DCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4DCZ6048 through 4DCZ6060 3 of 3...

Страница 10: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflo...

Страница 12: ...he unit by attaching clevis hooks pins or bolts to the unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparin...

Страница 13: ...r roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails a...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8...

Страница 20: ...ed A brief explanation of each mode follows RESTRICTED In the restricted mode of operation an outdoor temperature sensor is used to cause the unit to operate in the heat pump mode above a selected out...

Страница 21: ...ns IMPORTANT Upon completion of wiring check all electrical connections including factory wiring within the unit Make sure all connections are tight Replace and secure all electrical box covers and ac...

Страница 22: ...Page 22 Installer s Guide Figure 22 4DCZ6 Field Wiring Diagram 4DCZ6 FIELD WIRING DIAGRAM Y2 YL RD 2NDSTAGECOMPRESSOR 1STSTAGECOMPRESSOR CONSTANTCIRCULATION...

Страница 23: ...h the compressor operating check the line voltage at the unit The voltage should be within the range shown on the unit nameplate If low voltage is encountered check the size and Step 5 Unit Startup le...

Страница 24: ...ot been purged and air is trapped in the gas line NOTE Blue smoke produced by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger T...

Страница 25: ...e After approximately 30 seconds the control energizes the indoor blower on high speed To maintain the indoor temperature at the desired setpoint the thermostat may operate the high fire gas heating c...

Страница 26: ...fter defrost terminates when the outdoor coil should be clear of frost When the measured delta T during heating operation reaches the calculated initiate delta T the demand defrost control DFC opens t...

Страница 27: ...he inside of the burners and the burner ports for deposit buildup and corrosion Wipe and brush the inside of the burner and the burner ports and then clean with a dry cloth If the deposit buildup or c...

Страница 28: ...fast flashes is 3 seconds Status LED Liteport LED IGN Diagnostic Indicators Flash Codes Figure 23 ECM Fan Control ECM Fan Motor Adjustments If the airflow needs to be increased or decreased see the A...

Отзывы: