background image

Page 20 

                 

Installer’s Guide

Thermostat 

Operation of the unit heating and cooling cycles is automatic when 
the system is set to 

HEAT

 or 

COOL

 (the optional automatic change-

over thermostat, when set to 

AUTO

, automatically changes to heat 

or cool with an appropriate room temperature change). The fan can 
be set  to 

ON

, causing continuous evaporator (indoor) fan operation 

at constant circulation - approximately 40 - 50% of nominal airflow 
at selected dipswitch settings or set to 

AUTO

 causing fan opera-

tion to coincide with heating or cooling run cycles. Continuous fan 
mode during cooling operation may not be appropriate in humid 
climates. If the indoor air exceeds 60% relative humidity or simply 
feels uncomfortably humid, it is recommended that the fan only be 
used in the 

AUTO

 mode.

NOTE:

 The 4DCZ6 units require either a *CONT402, *CONT802 

or *CONT803 Comfort Control. Do not install any other model of 

thermostat with this 4DCZ6 unit.  Otherwise, mis-operation could 

result due to the dual fuel nature of this unit. 

NOTE: 

A BAYSEN02ATEMPA outdoor temperature sensor must be 

purchased separately and installed in order to use the *CONT802 and 

*CONT803 Comfort Controls with this unit. A BAYSEN01ATEMPA 

outdoor sensor is shipped with the *CONT402.

NOTE:

 A field installed jumper wire (18 AWG minimum conduc

-

tor) is required between the W1 and W2/X2 low voltage wires at 

the 4DCZ6 unit when using the *CONT802 or *CONT803 Comfort 

Controls since these two controls produce only a W1 output for 

auxiliary heat.  This will result in low fire gas heating for 10 minutes 

or for as long as W1 is present if less than 10 minutes. Then, if the 

W1 signal is still present from the Comfort Control, the 4DCZ6 unit 

will transition automatically to high fire and operate on high fire for 

the remaining duration of the call for auxiliary heat.

NOTE:

 The JP1 Dual Fuel jumper wire on the printed circuit board of 

the *CONT402 must be cut for proper and reliable operation of this 

dual fuel 4DCZ6 unit. There is no jumper to cut on the *CONT802 

and *CONT803 Comfort Controls

TWO MODES OF OPERATION:

The unit can be installed and configured to operate in one of two 
different heating modes: restricted and non-restricted. A brief 
explanation of each mode follows.

RESTRICTED:

 In the restricted mode of operation an outdoor 

temperature sensor is used to cause the unit to operate in the 
heat pump mode above a selected outdoor temperature and 
to operate in the gas heating mode below the selected outdoor 
temperature. The gas heat will operate with the heat pump when 
the unit requires a defrost cycle.  The gas heat is used to offset 
the effect of the unit going into the cooling mode during defrost.  

For the *CONT402, the unit will be commanded to transition 
to gas heat even when the outdoor temperature is above the 
selected outdoor temperature changeover point if the heat pump 
capacity is not enough to 

maintain the indoor temperature at the 

desired heating setpoint.

NON-RESTRICTED:

 This mode of operation allows the unit to 

operate in the heat pump mode during the first or second call, 
or stage, of heat commanded by the indoor thermostat. During 
the first stage of heat pump mode the heat pump will operate on 
low speed. During the second stage, the heat pump will operate 
on high speed. If the heat pump capacity is sufficient, gas heat 
will not be required. If the heat pump capacity is not enough to 
maintain the indoor temperature at the desired heating setpoint, 
the thermostat will call for the third stage of heat. At that point, 
the gas heat will begin to operate and the heat pump will be 

Control Wiring (Class II)

Low voltage control wiring should not be run in conduit with power 
wiring unless Class 1 wire of proper voltage rating is used.  Route 
the thermostat cable or equivalent single leads of No. 18 AWG 
colored wire from the thermostat subbase terminals through the 
rubber grommet on the unit. See Figures 2 or 5 for the  control 
entry (24V Entry) location.  Make connections as shown on the 
unit wiring diagram.
Do not short thermostat wires since this will damage the control 
transformer.
Refer to Table 6 for recommended wire sizes and lengths for install-
ing the unit thermostat. The total resistance of these low voltage 
wires must not exceed one (1) ohm. Any resistance in excess of 1 
ohm may cause the control to malfunction because of the exces-
sive voltage drop.

Table 6. Thermostat Wire Size and Maximum Length

Contactor

Unit Ground Lug

Figure 20. Power Connections

Wire Size

Maximum Length

18

75

16

125

14

200

Figure 21. Mounted Disconnect Location

Содержание 4DCZ6036

Страница 1: ...erent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it is t...

Страница 2: ...ingpressureexceedsthelimitofR 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and appr...

Страница 3: ...arefully before attempting to install oper ate or perform maintenance on this unit Installation and maintenance should be performed by qualified service techni cians only This unit is listed by Underw...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4DCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4DCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4DCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4DCZ6048 through 4DCZ6060 1 of 3...

Страница 8: ...Page 8 Installer s Guide Figure 5 4DCZ6048 through 4DCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4DCZ6048 through 4DCZ6060 3 of 3...

Страница 10: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflo...

Страница 12: ...he unit by attaching clevis hooks pins or bolts to the unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparin...

Страница 13: ...r roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails a...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8...

Страница 20: ...ed A brief explanation of each mode follows RESTRICTED In the restricted mode of operation an outdoor temperature sensor is used to cause the unit to operate in the heat pump mode above a selected out...

Страница 21: ...ns IMPORTANT Upon completion of wiring check all electrical connections including factory wiring within the unit Make sure all connections are tight Replace and secure all electrical box covers and ac...

Страница 22: ...Page 22 Installer s Guide Figure 22 4DCZ6 Field Wiring Diagram 4DCZ6 FIELD WIRING DIAGRAM Y2 YL RD 2NDSTAGECOMPRESSOR 1STSTAGECOMPRESSOR CONSTANTCIRCULATION...

Страница 23: ...h the compressor operating check the line voltage at the unit The voltage should be within the range shown on the unit nameplate If low voltage is encountered check the size and Step 5 Unit Startup le...

Страница 24: ...ot been purged and air is trapped in the gas line NOTE Blue smoke produced by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger T...

Страница 25: ...e After approximately 30 seconds the control energizes the indoor blower on high speed To maintain the indoor temperature at the desired setpoint the thermostat may operate the high fire gas heating c...

Страница 26: ...fter defrost terminates when the outdoor coil should be clear of frost When the measured delta T during heating operation reaches the calculated initiate delta T the demand defrost control DFC opens t...

Страница 27: ...he inside of the burners and the burner ports for deposit buildup and corrosion Wipe and brush the inside of the burner and the burner ports and then clean with a dry cloth If the deposit buildup or c...

Страница 28: ...fast flashes is 3 seconds Status LED Liteport LED IGN Diagnostic Indicators Flash Codes Figure 23 ECM Fan Control ECM Fan Motor Adjustments If the airflow needs to be increased or decreased see the A...

Отзывы: