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5

ST1-075A Ia 12/98

6.

Chemical Hazards

Hydraulic Fluid

DO NOT attempt to repair or tighten any hydraulic
hoses or fittings while the host vehicle engine is
running or when the hydraulic system is under
pressure.  Fluid in the hydraulic system is under
enough pressure that it can penetrate the skin
causing serious injury or death.

HOT HYDRAULIC FLUID WILL CAUSE SEVERE
BURNS.
  Wait for fluid to cool down before
disconnecting lines.

DO NOT use your hand to check for leaks.  Use a
piece of cardboard or paper to search for leaks.
Wear gloves to protect hands from spraying fluid.

Hydraulic fluid can cause permanent eye injury.
Wear appropriate eye protection, stop engine and
relieve hydraulic reservoir pressure before
disconnecting lines.

If anyone is injured by or if any hydraulic fluid is
injected into the skin, obtain medical attention
immediately or gangrene may result.

1.

Preparation & Prevention

Know the location and function of all host vehicle
controls that operate the sandbagger.

Holes, obstructions, debris, and other work area
hazards can cause injury or death.  Always walk
around and look for these and other hazards
before operating the host vehicle with sandbagger
attached in a new work area.

Prevent accidents when you move the host vehicle
around the work site.  Know the rules for
movement of people and vehicles on the work site.
Follow the instructions of signals and signs.

Use sand bag support to prevent possible hand or
back injury.

DO NOT operate the sandbagger unless:

all safety equipment is in proper working
condition.

all four screen belt shields are in place
(Figure 2), and

all safety decals are in place and  readable.

(Replace all missing, illegible, or damaged decals.)

2.

Thrown Material Hazard

During sandbagging operation, sand may be
thrown from sand outlet.  DO NOT look into the
outlet during operation as serious eye injury may
occur.

NEVER operate the sandbagger without proper
eye protection and without rock screens and belt
shields in place and securely attached.

3.

Safety Devices

Utilize safety devices as intended or serious injury
or death may result.

• NEVER attempt operation without safety stand,

height pin and retainer pin in place. (Figure 9)

Figure 2

OM0250

  Operational Considerations

Belt screen shields

Содержание SAND TRAK ST1-075A la

Страница 1: ......

Страница 2: ......

Страница 3: ...ation Removal Hydraulic Installation 7 Installation of Sandbagger 8 Installation of Safety Stand 9 Removal of Sandbagger 9 Starting And Operating Walk Around Inspection 10 Controls 10 Filling Sandbags 11 Stalled Condition 11 Variations In Sand 11 Cleaning 12 Shut Down 12 General Maintenance Safety Decal Locations 13 Routine Inspection 13 Lubrication 15 Disassembly procedures 15 Specifications Spec...

Страница 4: ...ess reply card of this form to TRAK TRAK reserves the right to make changes on and to add improvements upon it s products at any time without public notice or obligation TRAK also reserves the right to discontinue manufacturing any product at its discretion at any time For your easy reference when ordering replacement parts or making service inquiries on this attachment record its model and serial...

Страница 5: ...out Safety To avoid possible injury or death carefully read and follow the messages Be sure to fully understand the potential causes of injury or death Signal Word Is a distinctive word on the safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard At the time of original purchase the purchaser of this attachment was instructed by the sell...

Страница 6: ...ttachment Amputation of any body part can result Stop host vehicle engine and ensure that sandbagger screens and auger have come to a complete stop before servicing 4 Attachment Hazard NEVER allow anyone to walk or stand under a raised attachment A lowering attachment or falling load can result in serious injury or death 5 Unsupported Attachment Hazard STAY CLEAR of an unsupported raised attachmen...

Страница 7: ...d other work area hazards can cause injury or death Always walk around and look for these and other hazards before operating the host vehicle with sandbagger attached in a new work area Prevent accidents when you move the host vehicle around the work site Know the rules for movement of people and vehicles on the work site Follow the instructions of signals and signs Use sand bag support to prevent...

Страница 8: ...ost vehicle bucket with sandbagger on ground and stop engine before lubricating inspecting auger screens and or removing covers for inspection ALWAYS wear safety glasses with side shields while servicing or using a hammer and tools around lodged sand Flying sand can cause permanent eye or limb injury Application The SAND TRAK Model ST1 075A la was developed to use as an accessory attachment to exp...

Страница 9: ...nnects on the attachment and on both ends of the connection hoses The quick disconnects are arranged so that auger rotation clockwise when looking at the end of the auger Figure 4 is correct when control lever is pushed away from operator A quick disconnect kit for easy installation and removal of the sandbagger attachment is supplied for installation on the host vehicle This kit contrains 2 sets ...

Страница 10: ...h host vehicle lower lead arms with lower pin points on sandbagger attachment Install lower 1 1 2 inch diameter pins and pin lock bolts 7 With loader bucket tilt control adjust upper bucket control arms to align upper 1 1 2 diameter pin locations Install pins and pin lock bolts 8 Connect connection hoses to excavator boom or bucket control quick disconnects Ref Hydraulic Installation then route ho...

Страница 11: ...ety stand ALWAYS check stand for bending and or deformation before installation Always place bent or deformed safety stand Warning All personnel must stand clear of area and exercise caution while host vehicle is in motion to avoid any accidents or collisions Such a collision could cause injury death or property damage Warning Removal of Sandbagger 1 With host vehicle and attachment on level surfa...

Страница 12: ...fraying leaking oil or short circuit Make necessary repairs before operating Controls The host vehicle boom ro bucket function control lever controls the operation of the sandbagger Moving the lever away from operator is required to fill sandbags Moveing the lever reaward reverses the auger and should only be used momentarily in the event of auger jam Read the host vehicle s Owner s Operator s man...

Страница 13: ...f momentary movement as this may cause damage to the motor housing seal and rubber bellows Variations In Sand There are many variations in sand from course to very fine With these variations sand changes consistency when dry or wet Sand also changes dramatically in weight from dry to wet The sandbagger design permits operation with most types of sand however due to sand moisture content and with t...

Страница 14: ...agger screens to remove build up Sand is corrosive and therefore it is important that the sandbagger be kept clean It is recommended that the sandbagger be cleaned washed at the end of each shift and before storing It may also be necessary to wash the sandbagger during a shift to clean the screen or auger To clean empty all sand from bucket shake bucket forward run sandbagger tilt bucket rearward ...

Страница 15: ...ands against spacer ring Should it be necessary to replace elastomer springs refer to Disassembly Procedures It is not necessary to remove screens or screen supports to check elastomer springs for preload Contact with moving parts can cause injury be sure equipment is OFF before performing inspection Preload is checked by using a small bar between the screen and auger flight Figure 15 3 Inspect th...

Страница 16: ...n broken or loose Figure 15 Replace with factory belting only 5 Inspect auger wear at outlet end Figure 15 Replace if auger is worn below super wear edge Auger super wear edge is 1 4 inch high Figure 15 When super wear edge is worn away auger diameter worn to 5 1 2 inches dia auger should be replaced Figure 15 OM0380 SECTION AA Auger outside dia 6 maximum wear on dia 1 2 Auger male stabilizer boss...

Страница 17: ... 17 1 Remove the bolts holding the screen to the screen support Lift off screen item 13 2 Remove the nuts holding screen support item 11 or 7 to isolators item 14 3 Remove cap nut item 1 and lock nut item 2 4 Remove washer item 3 spacer ring item 4 and elastomer spring item 5 5 Remove screen support frame item 11 6 Remove second elastomer spring spacer ring and washer 7 Reassemble in reverse order...

Страница 18: ... removed ensure that jproper length measurements are taken prior to removal to be able to duplicate rod length at reassembly Follow procedure for Flow Control Valve and Elastomer Spring Removal Remove two rubber bellows from the push pull rods item 15 Figure 12 Disconnect three grease hoses from joints and bearing carrier item 18 Figure 19 Remove two 3 8 inch bolts and nuts securing the drive modu...

Страница 19: ...ailable with disassembly assembly instructions Drive Module Reassembly Figure 19 Reassemble in reverse order as noted in the disassembly instructions Care must be taken regarding the following items 1 When old shaker bearings are reused surface grind the spacer ring item 9 equal to the end play plus 002 inch determined at disassembly see step 2 in disassembly e g for 005 inch end play plus 002 for...

Страница 20: ...18 ST1 075A Ia 12 98 Figure 19 OM0410 23 24 25 26 21 22 Frame Lever Set at 6 27 28 29 19 20 15 18 17 16 3 13 12 14 2 11 9 7 8 10 4 21 1 21 22 26 Modular Housing 5 6 ...

Страница 21: ...w Control Valve CF Port IN Port Hydraulic Motor EX Port Check Valve Quick Disconnect on Attachment Male Female Quick Disconnect on Host Vehicle Quick Disconnect on Attachment Quick Disconnect on Host Vehicle Male Female Female Female Male Male ...

Страница 22: ... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _________________________ __________________________ ___________________________ __________________________ _________________________ _________________________ ________________________ _________________________ _________________________ ________...

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