Tracker LS2 2020, Руководство по ремонту и обслуживанию

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Repair and Service Manual
DIRECTION SELECTOR
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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DIRECTION SELECTOR
Before removing a suspected faulty micro switch, ensure
the electrical wires are firmly attached and the wire is in
good condition.
Direction Selector Removal
Tools List Qty.
Wrench, 7/16" ..............................................................2
Wrench, 5/16" ..............................................................1
Phillips Screwdriver .....................................................1
Digital Volt Ohm Meter (DVOM) ..................................1
To prevent an electrical arc that
could cause an electrical explo-
sion, be sure that the key switch is
off and all electrical accessories are turned off
before starting work on vehicle.
Never disconnect a circuit under load at a battery
terminal.
The battery negative (-) cable must be removed
before starting work on vehicle.
Use insulated wrenches to prevent the possibility of
a dropped wrench from ‘shorting out’ a battery,
which could result in an explosion and severe per-
sonal injury or death.
1. Disconnect the negative (-) battery cable.
2. Remove the screw (1) securing the handle (2) to the
direction selector shaft, and remove the handle (Fig-
ure 1).
3. Loosen the hardware (3) attaching the direction
selector bracket (4) to the seat frame and remove the
direction selector from the body.
Replacing a Micro Switch
1. To replace a micro switch (5), remove the attaching
hardware (Figure 1).
2. Carefully remove the two electrical wires from the
switch.
3. Reattach the wires to the new switch.
4. Connect the wires attaching to the switch.
5. Install the screws (6), nuts (7) and washers (8)
securing the switch to the assembly.
6. Tighten hardware to 8 - 11 in. lbs. (0.7 - 0.9 Nm)
torque.
Shift Cable Adjustment
The shift cable is sealed and does not require lubrication.
Adjust the threaded fitting (9) at the forward cable mount
while selector is in the ‘REVERSE’ position until the direc-
tion selector cam contacts both stops, or contacts the
reverse stop and maintains no more than an 1/8” gap at
the ‘FORWARD’ stop. If further adjustment is necessary,
adjust the threaded fitting (10) at the rear axle cable
mount (11).
Lubricate the direction selector, linkage and related mov-
ing parts periodically.
Neutral Lock Operation
The neutral lock is located on the direction selector. To
operate neutral lock located on the direction selector, first
turn the key switch to the OFF position, place the direc-
tion selector in the R position (reverse) and remove the
seat. Pull out (1) and rotate (2) the neutral lock pin handle
so that the pointed portion of the handle is over the side of
the direction selector cam (Figure 2). Move the direction
selector lever towards the area between the F (forward)
and the R (reverse) positions. During that motion, the pin
will snap into the hole in the direction selector mounting
bracket, preventing any movement of the lever. When in
this position, the direction selector remains locked in the
neutral position.
Spring loaded mechanism. To pre-
vent possibility of fingers becom-
ing pinched in the direction selector
mechanism, hold direction selector lever when
releasing neutral lock pin handle.
To activate the direction selector, pull the neutral lock pin
handle out and rotate until the pointed portion of the han-
dle fits into the hole (3) in the direction selector cam.
Figure 2 Neutral Lock
2
1
3
Unlocked
Hole in Direction
Selector Cam