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  6

 

 

 

 

has started. Do not weld or cut in 

atmospheres containing 

h.  Dangerously 

reactive 

or 

flammable  gases,  vapors,  liquids, 
and dust. 

i.  Provide  adequate  ventilation  in 

work 

areas 

to 

prevent 

accumulation of flammable gases, 
vapors,  and  dust.  Do  not  apply 
heat  to  a  container  that  has  held 
an  unknown  substance  or  a 
combustible 

material 

whose 

contents,  when  heated,  can 
produce  flammable  or  explosive 
vapors. 

Clean 

and 

purge 

containers  before  applying  heat. 
Vent  closed  containers,  including 
castings, 

before 

preheating, 

welding, or cutting. 

j.  Only  use  compressed  air  to 

operate the Plasma Welder/Cutter. 
Never  use  other  compressed 
gases.   

 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
9.  Avoid  overexposure  to  fumes  and 

gases.  Always  keep  your  head  out  of 
the fumes. Do not breathe the fumes. 
Use enough ventilation or exhaust, or 
both,  to  keep  fumes  and  gases  from 
your breathing zone and general area. 

!

  Where ventilation is questionable, 

have  a  qualified  technician  take 
an air sampling to determine the 
need  for  corrective  measures. 
Use  mechanical  ventilation  to 
improve air quality. If engineering 
controls  are  not  feasible,  use  an 
approved respirator. 

!

  Work in a confined area only if it 

is  well  ventilated,  or  while 
wearing 

an 

air-supplied 

respirator. 

!

  Follow  OSHA  guidelines  for 

Permissible 

Exposure 

Limits 

(PEL’s)  for  various  fumes  and 
gases. 

!

  Follow the American Conference 

of 

Governmental 

Industrial 

Hygienists  recommendations  for 
Threshold  Limit  Values  (TLV’s) 
for fumes and gases. 

!

  Have  a  recognized  specialist  in 

Industrial 

Hygiene 

or 

Environmental  Services  check 
the operation and air quality and 
make  recommendations  for  the 
specific 

welding 

or 

cutting 

situation. 

10. 

Always keep hoses away from 

welding/cutting spot. 

Examine all 

hoses and cables for cuts, burns, or 
worn areas before each use. If any 
damaged areas are found, replace the 
hoses or cables immediately. 

11. 

Read and understand all 

instructions and safety precautions 

WARNING 

INHALATION HAZARD: Welding and Plasma 

Cutting Produce 

TOXIC FUMES. 

Exposure  to  welding  or  cutting  exhaust  fumes  can 

increase the risk of developing certain cancers, such as 

cancer  of  the  larynx  and  lung  cancer.  Also,  some 

diseases  that  may  be  linked  to  exposure  to  welding  or 

plasma cutting exhaust fumes are: 

a.  Early onset of Parkinson’s Disease 

b.  Heart disease 

c.  Ulcers 

d.  Damage to the reproductive organs   

e.  Inflammation of the small intestine or stomach   

f. 

Kidney damage 

g.  Respiratory  diseases  such  as  emphysema, 

bronchitis, or pneumonia 

Use natural or forced air ventilation and wear a respirator 

approved  by  NIOSH  to  protect  against  the  fumes 

produced to reduce the risk of 

developing the above 

illnesses. 

Содержание 597078

Страница 1: ...1 ...

Страница 2: ...e safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this t...

Страница 3: ... the tool or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay al...

Страница 4: ...ng parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed...

Страница 5: ...keep sparks out of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all op...

Страница 6: ...low OSHA guidelines for Permissible Exposure Limits PEL s for various fumes and gases Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting si...

Страница 7: ...sing components from other systems may cause personal injury and damage components within 14 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 15 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension co...

Страница 8: ... Percent Rated No Load Voltage Average U1 Primary Voltage Conventional Load Voltage Line Connection Rated Maximum Supply Current Rated Welding Current Duty Cycle Single Phase Static Frequency Transformer Rectifier Converter Degree Of Protection Loose Shield Cup Input Hz Hertz Maximum Effective Supply Current power factor Suitable for Some Hazardous Locations S1 Power Rating Product Of Voltage And ...

Страница 9: ...f the tool case Connect the other end of the wire to an appropriate ground such as a steel workbench steel biding member or grounding electrode CONTROLS AND INCICAROURS 1 Power Switch Up is ON down is OFF 2 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the ...

Страница 10: ...ergized 6 Orient yourself to one side of the area to be cut and move the Welding Helmet Face Shield not included over your eyes 7 BE CAREFUL PILOT PLASMA ARC CAN SEVERELY INJURE Once the trigger is squeezed the arc will ignite This unit provides a pilot arc so the torch does not need to contact the work piece before the cutting arc ignites 8 Refer to parts diagram above for Torch Handle components...

Страница 11: ...or proper cutting results and out the bottom when cutting Move torch to upright position 90 to surface Start cutting when arc pierces work piece Maintain torch position and continue cutting Release trigger Post flow cooling Continues after releasing trigger Post flow must finish before Trigger will restart pilot arc Place tip near work Keep tip 1 16 in From work For max cutting Speed and tip life ...

Страница 12: ...a cutter is a skill that requires time and effort to do well Practice striking and maintaining an arc on scrap work pieces before beginning work This will help you gauge the best settings for the plasma cutter for the material at hand 1 You can cut metal that will conduct electricity up to approximately 1 2 thick mild steel or equivalent Very thin or very thick metals are more difficult to cut cle...

Страница 13: ...ique Using a plasma cutter is a skill that requires time and effort to do well Practice striking and maintaining an arc on scrap work pieces before beginning work This will help you gauge the best settings for the plasma cutter for the material at hand 5 You can cut metal that will conduct electricity up to approximately 1 2 thick mild steel or equivalent Very thin or very thick metals are more di...

Страница 14: ...gas passes through the channel the arc heats the gas until it becomes ionized This reaction creates a stream of directed plasma approximately 30 000 16 649 and moving at approximately 20 000 feet per second 6 096 m sec that reduces metal to molten slag The plasma itself conducts electrical current The cycle of creating the arc is continuous as long as power is supplied to the electrode and the pla...

Страница 15: ...ts of the unit remove screws from Main Body Cover The home user is strongly advised not to remove the tool covers and not to attempt any electronic repairs Any repairs must be completed by a qualified technician Opening the tool will void any warranties and may result in damage to equipment or possible personal injury Don t do it 9 On a daily basis check for any of the following problems If any ar...

Страница 16: ...16 ASSEMBLY STRUCTURE ...

Страница 17: ...king protection PG cable card PG 21 black PCS 1 8 2050131586 base EASY CUT 40E1 no air pump slop black825 1 240V MAX 3 PCS 1 9 305007016 spray head 6 PCS 4 10 202000372 LGK 16 timing board FHP06990901 1 PCS 1 11 301009140 solenoid valve G1 8 internal crest mid ZCT 3 AC240V English version PCS 1 12 301008315 PL speed plug 6 02 PCS 1 13 303023055 fan G12038HA2BL 120 120 AC240V install M5 thread fixe...

Страница 18: ...18 Wiring Diagram ...

Страница 19: ...s is not practical use a more powerful Cutter PROBLEM CORRECTED You may wish to take note of the setting required for this metal thickness PROBLEM PERSISTS AT MAXIMUM SETTING The Air pressure may be too low Check the Air Pressure setting on the regulator s gauge AIR PRESSURE CORRECT Disassemble the torch assembly and inspect all internal components as explained on page 11 AIR PRESSURE TOO LOW a Ve...

Страница 20: ...20 ...

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