Tomoe T-DYNAMO 7E Скачать руководство пользователя страница 24

23

24

5-2 Single-acting type cylinder side cover disassembly procedure

[Fig. 23]

[Fig. 24]

[Fig. 25]

When taking out the side covers of single-acting type 

cylinders for disassembly, the internal spring may fly out, 

resulting in a dangerous situation. When disassembly is 

required, follow the instructions given below for safe work. 

For the actuator type T750S, the spring length has been 

returned to the free length when taking out the standard 

bolts.
1)  Take out pneumatic pipelines from this product, and 

check that internal compressed air, etc. is discharged 

completely from this product.

2)  Make sure that no damage, such as cracks, deformation 

and chipping, is noticed on the covers (Cover 1 

Cover 2 

). If any damage is noticed, stop work and 

replace the whole actuator because the actuator is 

dangerous.

3)  During work, be careful to avoid workers standing on the 

extension of the longitudinal direction line of the cylinder 

until the spring is taken out as a precaution.

4)  Please prepare two bolts for disassembly with the size 

shown in [Table 7] (Not required for T750S.)

5)  Take out two diagonally-mounted the "hexagon socket 

head cap screws 

 and 

" [Fig. 23] (Not required for 

T750S.)

6)  Apply grease to the thread part of the prepared "bolts for 

disassembly", insert them to the holes where the "hexa-

gon socket head cap screws 

 and 

” have been taken 

out. Then screw in the bolts to the length shown in [Table 

8] and tighten them. [Fig. 23] (Not required for T750S.)

7)  Loosen the "hexagon socket head cap screws 

 and 

alternately. When the cover and the "bolts for disassem-

bly 

 and 

" make contact, loosen all the bolts in 

diagonal sequence evenly and alternately. [Fig. 24]

8)  When the dimension A in the figure is the length of [Table 

9], the "hexagon socket head cap screws 

 and 

which are not replaced will come out. [Fig. 25] (Not 

required for T750S.)

9)  Loosen the rest two "bolts for disassembly 

" evenly 

and alternately. (Not required for T750S.)

10) When the bolts for disassembly (standard bolts in the 

case of T750S) come off, the spring is stretched fully. 

Thus the side cover can be taken out safely.

11) Take out the side cover and the spring 

 straight away.

12) Take out the side cover at the opposite side in the same 

way.

Cover

Bolt for cover

disassembly 

Hexagon socket

head cap screw 

Hexagon socket

head cap screw 

Hexagon socket

head cap screw 

Bolt for cover

disassembly 

A

Case 

Spring 

 

Hexagon socket head cap screw

 ⓐ

Hexagon socket head cap screw 

Length [mm]

40
60
80

T85S
T200S
T380S
T750S

Dimension A [mm]

40
60
80

105

T85S
T200S
T380S
T750S

               Actuator type 

T85S  T200S  T380S T750S

 Item 

Symbol  

 

 

  Screw length 

M5 

M6 

M8 

Not required

  Bolt length 

70mm 

100mm 

120mm 

Not required

  Screw length 

61mm or more 

91mm or more 

112mm or more 

Not required

    

 

 

Table 8 Thread engagement length

 

of bolts for disassembly

Table 9 Dimension A

[Fig. 26]

Table 7 Sizes of bolts for disassembly [Fig. 26]

Hexagon socket

head cap screw 

A

L

S

M

(4) Loosen the hexagon socket head cap screws 

, and 

take out the spring washers 

, the base plate 

, and 

the thrust plate 

. [Fig. 19]

 

The quantity of the hexagon socket head cap screws 

 

and the spring washer 

 depend on the type. Please 

refer to [Table 6] for details.

   

(5) Turn the shaft 

 until the sunk plug 

 mounted at the 

side of the yoke 

 can be seen, then loosen the sunk 

plug 

 and take out the connecting pin 

. [Fig. 20]

(6) Take out the shaft 

 and the stopper 

 in the direction 

of the arrow. 

 

When taking it out, be careful not to damage the bearing 

⑮.

 [Fig. 21]

Q'ty

2 pcs for each
4 pcs for each

Type

35

T85~T750

T85S~T750S

(7) Take out the yoke 

 and the bearing from the case 

Please note that the type and quantity of the bearing of 

T35 is different from those of the other types. [Fig. 22]

Thrust plate 

Base plate 

Hexagon socket head

cap screw

Spring washer 

[Fig. 19]

Shaft 

Yoke 

Sunk plug 

Yoke 

Connecting pin 

Sunk plug 

 [Fig. 20]

Bearing 3

 ⑮

(pressed fit under the case)

Shaft 

Stopper

 ④

 [Fig. 21]

Case 

Bearing 4 

Bearing1 

Yoke 

Bearing2 

Bearing1 

Yoke 

Bearing2 

(T35)

[Fig. 22]

(except T35)

Table 6 Quantity of hexagon socket head cap screws and spring washers

Case 

Do not hit the shaft 

 when taking out the shaft 

.

Otherwise the yoke 

 may hit and break the case 

.

Take out the shaft 

 slowly while rotating it. [Fig. 21]

CAUTION

Содержание T-DYNAMO 7E

Страница 1: ...pe cylinder 3 2 Expanded view Single acting type cylinder 3 3 Output torque curves 3 4 Air consumption 4 CYLINDER SYSTEM CONFIGURATION 4 1 System configuration 4 2 Speed controller 4 3 Adjustment of v...

Страница 2: ...and inspection of this product If there are any questions please contact our sales department Reference values and limit values for operation maintenance and inspection specified in this instruction...

Страница 3: ...packing 2 The shaft penetrates the chamber of the case The yoke is fitted in the hole across the shaft in such a way that it allows it to slide in the hole The top of the yoke is connected with the p...

Страница 4: ...ting type cylinder 7F 7G 1 3 Type description 1 4 Standard specifications Double acting type cylinder 7E Single acting type cylinder 7F 7G T85 T 8 5 S The output torque of single acting type differs f...

Страница 5: ...2 1 3 Fail safe design When the unit is used for the point where fail safe design is required adopt a method where the system responds in a way that will cause no harm using a single acting type cylin...

Страница 6: ...ocation The following measures should be taken depending on the atmosphere of the location where this product is installed Locations which are exposed to gas containing salt corrosive gas chemical sol...

Страница 7: ...le paying attention to the following items If dents or scratches are made on impact to ensure safety stop using the product and replace the product This product attachments and pneumatic pipelines sho...

Страница 8: ...atic devices in which the pneumatic pipeline inlet of this product or the end of the plant pipeline is connected with a long pipeline air supply amount and air supply pressure may be insufficient for...

Страница 9: ...ion check that the manual gear is at the position of automatic operation and the bypass valve is closed They are not returned automatically 2 4 8 Others If air supply is stopped for a long period of t...

Страница 10: ...be checked that opening of the valve and the opening of this product are the same If the openings are not the same opening and closing operation is performed in the reverse way 2 5 6 Replacement of c...

Страница 11: ...ng washer cover 1 2 8 14 Bearing 2 1 T35 only 47 Hexagon socket head cap screw cover 1 2 8 15 Bearing 3 lower shaft 1 49 Hexagon socket head cap screw base plate 4 T35 2pcs 16 Bearing 4 upper shaft 1...

Страница 12: ...2 1 37 Stopper bolt 1 T750S only 8 Base plate 1 42 Spring 2 9 Bearing 2 43 Spring guide 2 11 Indicator plate 1 44 Hexagon bolt spring guide 2 13 Bearing 1 shaft piston 2 45 Spring washer spring guide...

Страница 13: ...e cylinder air consumption N VS Single acting type cylinder air consumption N A B Cylinder capacity P Operating pressure MPa N Operating frequencies in a given time 1 round trip 1 CD Double acting typ...

Страница 14: ...box This switch box is for remotely displaying the open close status of the valve Positioner unit E P Positioner and P P Positioner This unit features a function that allows total control of the valve...

Страница 15: ...ht knob and adjust the closing speed with the left knob For single acting type cylinders only the speed when operating air is discharged can be adjusted Adjust the speed only with the right knob For p...

Страница 16: ...sition becomes shallow Please refer to Table 1 for rotation angles Hexagon stop screw Hexagon stop screw Seal washer Position indicator For pressure closing single acting type cylinders 7F the opening...

Страница 17: ...red angle The hexagon stop screw is rotated clockwise and the valve full open position becomes shallow Please refer to Table 1 for rotation angles How to restore after adjustment 1 Hold the hexagon st...

Страница 18: ...w Knob Approx 10 mm Automatic operation Bypass valve closed Manual operation Bypass valve open Do not use a spanner a monkey wrench or the special lever in the following cases as it could result in a...

Страница 19: ...en the cross recessed head screw to lock the knob Reconnect the solenoid valve or the air pipeline When the manual gear and the manual screw handle are not installed Remove spanner monkey wrench or sp...

Страница 20: ...h the attachment part plate and the filter regulator with the attachment part clamp 3 Fasten the attachment part clamp with screws long Fig 12 Installation procedure P31EA22MMBNNP Rc1 4 0 4 0 7MPa Max...

Страница 21: ...ed on cover 1 of this product Fig 13 2 The solenoid valve installation orientation depends on whether the valve is opened or closed when energized To reverse the orientation remove the solenoid valve...

Страница 22: ...ous situation 1 Set the position to full close on this product 2 Loosen the cover holding bolts at the four corners of the limit switch box and remove the top cover Fig 15 3 Pull the top cover out upw...

Страница 23: ...tic pipelines and electric wiring from this product 2 Remove the bolts and spring washers that fasten this product to the valve then take out this product from the valve Removal of the unit from the v...

Страница 24: ...1 Q ty 2 pcs for each 4 pcs for each Type 35 T85 T750 T85S T750S 7 Take out the yoke and the bearing from the case Please note that the type and quantity of the bearing of T35 is different from those...

Страница 25: ...screw in the bolts to the length shown in Table 8 and tighten them Fig 23 Not required for T750S 7 Loosen the hexagon socket head cap screws and alternately When the cover and the bolts for disassem...

Страница 26: ...is a mounting direction for the yoke Assemble the unit so that the face stamped with UP mark of the yoke faces to the upper side of the cylinder Note If F mark is stamped on the yoke instead of UP ma...

Страница 27: ...sure the free movement of the piston Fig 33 Insert the connecting pin after making sure that the pin hole of the yoke and the pin hole of the shaft are aligned Insert the connecting pin into the tappe...

Страница 28: ...le 12 Grease application amount Thrust plate Case Stopper Shaft Thrust plate Base plate Hexagon socket head cap screws Spring washer For T35 Apply liquid gasket to the designated area on the base plat...

Страница 29: ...t wrong cover installation causes defective operation such as air leakage Forcible assembly of single acting type cylinders such as uneven tightening of the hexagon socket head cap screw to mount the...

Страница 30: ...hten the bolts for disassembly until the dimension A in the figure becomes the distance where the hexagon socket head cap screws which had been mounted to the product can engage the case And then inst...

Страница 31: ...e knob of the speed controller Supply pressure of compressed air etc is high Decrease the air supply pressure within the range of the specifications of this product Speed controller is closed too much...

Страница 32: ...aused by fire flood earthquakes fall of rocks and other acts of God 12 The failure was caused by other reasons which are not our responsibility In addition the forgoing warranty is only applicable to...

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