Tomoe T-DYNAMO 7E Скачать руководство пользователя страница 11

CAUTION

T35 only

T750 only

2.5.4 Periodical inspection

Periodical inspection including the following items on this product should be performed.

 After opening and closing 50,000 times or 1 year of use, whichever one is earlier, inspection 

should be made on looseness of each bolt and air leakage. The bolts should be retightened 
and consumables should be replaced as needed.

 From the second year, the above-mentioned inspection should be made every year.

2.5.5 Removal and installation

 Before this product is removed from the valve power and compressed air, etc. must be shut off 

and residual pressure must be removed from the machine and pipelines completely. Otherwise 
compressed air may gush out or unexpected operation may occur.

 When two or more valves and the products are removed, numbers or symbols shall be put on 

the valves and the products to identify the corresponding valve and product. Mistaken installa-
tion may cause failure or defective operation of the unit.

 Match marks should be made on the top plates of this product and the valve to indicate the 

installation orientation of this product. Mistaken installation orientation may cause defective 
operation.

 Loosen the hexagon bolts which fix this product on the valve to remove this product. If joints 

are included in the valve, please be careful not to lose them. Loss of joints may cause defec-
tive operation. 

 When this product is removed, the valve full closing position may be changed. Valve seat 

leakage should be checked. In case of leakage, the full closing position should be adjusted.

  Please refer to 

4-3 Adjustment of valve position for adjustment of the full closing position.

 At installation, it should be checked that opening of the valve and the opening of this product 

are the same. If the openings are not the same, opening and closing operation is performed in 
the reverse way.

2.5.6 Replacement of consumable parts

The product should be disassembled and assembled in a clean location which is free from dust and dirt. 
Please refer to 

5-1 Disassembly procedure for replacement procedure of consumables. Consum-

able parts of single-acting type cylinders should be replaced according to 

5-2 Single-acting type 

cylinder side cover disassembly procedure.

2.5.7 Lubricant

Grease has been applied to the sliding elements of this product. Lubrication by supply air is not 
required. However, it is recommended to apply grease after opening and closing 50,000 times or 1 
year of use, whichever one is earlier.

2.5.8 Safety check

During maintenance and inspection, all workers should be informed of the following conditions: 
power and compressed air, etc. are shut off, residual pressure is discharged completely, or power 
and compressed air, etc. are supplied again.

2.5.9 Disposal

This product should be disposed while paying attention to the following items.

 This product should not be disposed of by incineration. There is a risk of toxic gas generation  

and bursting. Therefore please dispose of it as general industrial waste. The product does not 
contain materials which cannot be disposed of as general industrial waste.

 When this product is disposed after sorting, materials should be classified according to the 

materials specified on drawings.

 When a single-acting type cylinder is disassembled and disposed of, care should be taken to 

springs flying out. 

  At disassembly of the single-acting type cylinder, please refer to 

5-2 Single-acting type 

cylinder side cover disassembly procedure

 This product should be disposed in accordance with laws and regulations.

Note)  Parts indicated by "

" in Remarks are included in "O-ring set". To order the parts, please specify "O-ring set". When replacing consum-

ables, please replace all the parts indicated by "

".

 No.                         Description 

Q'ty Remarks 

No.                       Description 

Q'ty Remarks

 1  Case 

1  

25  O-ring for rotating shaft (top) 

  1   

 2  Shaft 

1  

26  O-ring for rotating shaft (bottom) 

  1   

 3  Yoke 

1  

27  Cover packing 

 4  Stopper 

1  

29  O-ring (base plate) 

 5  Piston 

2  

30  Connecting pin (shaft-yoke) 

  1   

  6 

Cover 1 

1  

31  Sunk plug (shaft-yoke) 

  1   

  7 

Cover 2 

1  

32  Parallel pin (piston) 

  2 

  8 

Base plate 

1  

34  C-retainer (lower shaft) 

T85~T750

 9  Bearing 

2  

35  C-retainer (piston) 

  2   T85~T750

  11  Indicator plate 

1  

36  Bearing housing 

T750 only

  13  Bearing 1 (shaft-piston)  2 

 T35: 1 pc 

46  Spring washer (cover 1, 2) 8 

  14  Bearing 2 

 T35 only 

47  Hexagon socket head cap screw (cover 1, 2) 8 

  15  Bearing 3 (lower shaft) 

 49 

Hexagon socket head cap screw (base plate) 

T35: 2pcs

  16  Bearing 4 (upper shaft) 

 T35 only 

50  Spring washer (base plate) 

T35: 2pcs

  17  Wear ring 

 

51  Hexagon nut (opening side stopper) 

  18  Piston support 

 

52  Hexagon nut (closing side stopper) 

  19  Thrust plate 

 

53  Hexagon stop screw (opening side) 

  21  Position indicator 

1  

54  Hexagon stop screw (closing side) 

  23  Slit cover 

1  

55  Spring washer (closing side stopper) 

  24  Piston packing 

 

60  Seal washer  

Note)  Parts whose part number is enclosed by a box (

) in the expanded view are included in "O-ring set". 

To order the parts, please specify "O-ring set".

 

When replacing consumables, please replace all the above-mentioned parts.

3-1 Expanded view (Double-acting type)

3. STRUCTURE

5

9

35

32

46, 47

1

36

23

21

11

5

32

4

2

9

46, 47

3

3

53

51

7

35

52

55

54

49,50

8

9

10

6

Содержание T-DYNAMO 7E

Страница 1: ...pe cylinder 3 2 Expanded view Single acting type cylinder 3 3 Output torque curves 3 4 Air consumption 4 CYLINDER SYSTEM CONFIGURATION 4 1 System configuration 4 2 Speed controller 4 3 Adjustment of v...

Страница 2: ...and inspection of this product If there are any questions please contact our sales department Reference values and limit values for operation maintenance and inspection specified in this instruction...

Страница 3: ...packing 2 The shaft penetrates the chamber of the case The yoke is fitted in the hole across the shaft in such a way that it allows it to slide in the hole The top of the yoke is connected with the p...

Страница 4: ...ting type cylinder 7F 7G 1 3 Type description 1 4 Standard specifications Double acting type cylinder 7E Single acting type cylinder 7F 7G T85 T 8 5 S The output torque of single acting type differs f...

Страница 5: ...2 1 3 Fail safe design When the unit is used for the point where fail safe design is required adopt a method where the system responds in a way that will cause no harm using a single acting type cylin...

Страница 6: ...ocation The following measures should be taken depending on the atmosphere of the location where this product is installed Locations which are exposed to gas containing salt corrosive gas chemical sol...

Страница 7: ...le paying attention to the following items If dents or scratches are made on impact to ensure safety stop using the product and replace the product This product attachments and pneumatic pipelines sho...

Страница 8: ...atic devices in which the pneumatic pipeline inlet of this product or the end of the plant pipeline is connected with a long pipeline air supply amount and air supply pressure may be insufficient for...

Страница 9: ...ion check that the manual gear is at the position of automatic operation and the bypass valve is closed They are not returned automatically 2 4 8 Others If air supply is stopped for a long period of t...

Страница 10: ...be checked that opening of the valve and the opening of this product are the same If the openings are not the same opening and closing operation is performed in the reverse way 2 5 6 Replacement of c...

Страница 11: ...ng washer cover 1 2 8 14 Bearing 2 1 T35 only 47 Hexagon socket head cap screw cover 1 2 8 15 Bearing 3 lower shaft 1 49 Hexagon socket head cap screw base plate 4 T35 2pcs 16 Bearing 4 upper shaft 1...

Страница 12: ...2 1 37 Stopper bolt 1 T750S only 8 Base plate 1 42 Spring 2 9 Bearing 2 43 Spring guide 2 11 Indicator plate 1 44 Hexagon bolt spring guide 2 13 Bearing 1 shaft piston 2 45 Spring washer spring guide...

Страница 13: ...e cylinder air consumption N VS Single acting type cylinder air consumption N A B Cylinder capacity P Operating pressure MPa N Operating frequencies in a given time 1 round trip 1 CD Double acting typ...

Страница 14: ...box This switch box is for remotely displaying the open close status of the valve Positioner unit E P Positioner and P P Positioner This unit features a function that allows total control of the valve...

Страница 15: ...ht knob and adjust the closing speed with the left knob For single acting type cylinders only the speed when operating air is discharged can be adjusted Adjust the speed only with the right knob For p...

Страница 16: ...sition becomes shallow Please refer to Table 1 for rotation angles Hexagon stop screw Hexagon stop screw Seal washer Position indicator For pressure closing single acting type cylinders 7F the opening...

Страница 17: ...red angle The hexagon stop screw is rotated clockwise and the valve full open position becomes shallow Please refer to Table 1 for rotation angles How to restore after adjustment 1 Hold the hexagon st...

Страница 18: ...w Knob Approx 10 mm Automatic operation Bypass valve closed Manual operation Bypass valve open Do not use a spanner a monkey wrench or the special lever in the following cases as it could result in a...

Страница 19: ...en the cross recessed head screw to lock the knob Reconnect the solenoid valve or the air pipeline When the manual gear and the manual screw handle are not installed Remove spanner monkey wrench or sp...

Страница 20: ...h the attachment part plate and the filter regulator with the attachment part clamp 3 Fasten the attachment part clamp with screws long Fig 12 Installation procedure P31EA22MMBNNP Rc1 4 0 4 0 7MPa Max...

Страница 21: ...ed on cover 1 of this product Fig 13 2 The solenoid valve installation orientation depends on whether the valve is opened or closed when energized To reverse the orientation remove the solenoid valve...

Страница 22: ...ous situation 1 Set the position to full close on this product 2 Loosen the cover holding bolts at the four corners of the limit switch box and remove the top cover Fig 15 3 Pull the top cover out upw...

Страница 23: ...tic pipelines and electric wiring from this product 2 Remove the bolts and spring washers that fasten this product to the valve then take out this product from the valve Removal of the unit from the v...

Страница 24: ...1 Q ty 2 pcs for each 4 pcs for each Type 35 T85 T750 T85S T750S 7 Take out the yoke and the bearing from the case Please note that the type and quantity of the bearing of T35 is different from those...

Страница 25: ...screw in the bolts to the length shown in Table 8 and tighten them Fig 23 Not required for T750S 7 Loosen the hexagon socket head cap screws and alternately When the cover and the bolts for disassem...

Страница 26: ...is a mounting direction for the yoke Assemble the unit so that the face stamped with UP mark of the yoke faces to the upper side of the cylinder Note If F mark is stamped on the yoke instead of UP ma...

Страница 27: ...sure the free movement of the piston Fig 33 Insert the connecting pin after making sure that the pin hole of the yoke and the pin hole of the shaft are aligned Insert the connecting pin into the tappe...

Страница 28: ...le 12 Grease application amount Thrust plate Case Stopper Shaft Thrust plate Base plate Hexagon socket head cap screws Spring washer For T35 Apply liquid gasket to the designated area on the base plat...

Страница 29: ...t wrong cover installation causes defective operation such as air leakage Forcible assembly of single acting type cylinders such as uneven tightening of the hexagon socket head cap screw to mount the...

Страница 30: ...hten the bolts for disassembly until the dimension A in the figure becomes the distance where the hexagon socket head cap screws which had been mounted to the product can engage the case And then inst...

Страница 31: ...e knob of the speed controller Supply pressure of compressed air etc is high Decrease the air supply pressure within the range of the specifications of this product Speed controller is closed too much...

Страница 32: ...aused by fire flood earthquakes fall of rocks and other acts of God 12 The failure was caused by other reasons which are not our responsibility In addition the forgoing warranty is only applicable to...

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