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STACIS

 2100 Piezoelectric Isolation System - Installation & Operation Manual 

P/N 96-28765-01

 

Page 28 of 43 

 

Adjust (reduce) the servo loop gain for the identified axis by three (3) dB, i.e. 3 clicks of the (

-

menu key, through the 

Adjust X/Y/Z Gains

 

menu discussed above, and then re-assess the 

performance of the system. 

 

Continue to check one axis at a time to screen for any other underperforming axis by repeating the 

above procedure until all instability problems are eliminated. 

 

 

5.3.7  Sat./Osc. (Saturation/Oscillation) Control 

This is the menu option for enabling or disabling saturation and/or oscillation control.  The Saturation 
Control and Oscillation Control features are advanced, non-linear, and adaptive control algorithms.  They 
allow the system to operate trouble-free for extended period of time under adverse conditions (periods of 
high seismic noise or large payload disturbances). 
 

 

Saturation Control

 monitors when the signal to an HVA is in danger of saturating the actuator. To 

prevent saturation, the controller automatically reduces the gain in the affected channel.  Although this 
preventive action also reduces the vibration isolation, it prevents a hard saturation in the servo, which can 
result in unwanted impulses sent to the payload.  In our experience, this is much less disruptive for most 
applications.  If Saturation Control reduces the gain by more than 20dB, a warning is sent over the COM 
port (if enabled).  If this occurs, check and remove the source of excessive external disturbance. 

Oscillation Control

 is a very advanced feature which monitors for oscillations in the control loops.  If 

oscillation is detected, this feature modifies the control system filters in an attempt to stabilize the 
STACIS

®

 system. 

An oscillation is a consistent and high-amplitude frequency in the feedback signal.  The frequency is 
identified, and a filter is added to make the system more stable at that frequency.  Oscillation Control 
will continue to increase the aggressiveness of this filter, until the oscillation goes away.  If too large a 
correction was necessary to the control filters, an Alarm is triggered, and the channel is disabled.  
 

 

 

Both Saturation Control and Oscillation Control are applied to a single axis at a time.  Gain reduction in 
one axis usually causes minimal changes in the system’s overall isolation performance. 

 

Filtering is limited by the need for isolation.  The aggressiveness of the filter is 
increased through a series of 6 steps.  Each increase causes a reduction in low-
frequency isolation.  Beyond the 6 steps of adjustment, the loss in low-frequency 
isolation is too great and the system will prompt for user intervention. 

 

Oscillation control filters are not stored in FLASH memory; if the controller power 
is turned OFF, the filters will all be reset to zero.  If oscillation reoccurs, the filters 
will re-adjust. 

TMC strongly recommends that these functions remain enabled during system operation.  
They may be disabled 

only for diagnostic purposes

 and reset to “

enabled

” once the 

diagnostic is completed. 

 

The setting for an individual axis is preserved once saved in NVRAM.  Thus, a 
disabled axis will remain disabled until the user re-enables it. 

 

Even with a disabled axis, all testing (data collection, etc.) will be unaffected for the 
axis. 

 

 

 

Содержание STACIS 2100

Страница 1: ...tive Vibration Isolation System INSTALLATION OPERATION MANUAL TECHNICAL MANUFACTURING CORPORATION 15 CENTENNIAL DRIVE PEABODY MA 01960 USA Tel 978 532 6330 Fax 978 531 8682 Website www techmfg com Doc...

Страница 2: ...g System 9 3 3 Floor Surface Requirements 10 3 4 Installation Spacer 11 3 5 Payload STACIS Interface 12 3 6 Earthquake Restraints 12 3 7 Isolator Orientation and Cable Connections 12 3 8 Detailed Mech...

Страница 3: ...re 1 Vertical and Horizontal Transmissibility for STACIS 2100 5 Figure 2 STACIS Isolator 9 Figure 3 STACIS 2100 Isolator Dimensions 10 Figure 4 Installation of STACIS on Uneven or Sloping Floor 11 Fig...

Страница 4: ...hannels 0 7 DB 37 Connector Pinout 38 Table 8 Analog Input Output Channels 8 15 DB 37 Connector Pinout 38 Table 9 AUX Power Interface Connector Pinout 39 Table 10 COM1 COM2 Pinouts 40 Table 11 Summary...

Страница 5: ...tallation generally requires no special tuning and once installed the system is maintenance free Each STACIS isolator contains a small intermediate mass supported in three axes by a set of five piezoe...

Страница 6: ...ad can be mounted directly on STACIS Isolators or if risers bridge plates or other fixtures will be required The selection of the appropriate STACIS System is based largely on the load that each Isola...

Страница 7: ...to EN 61010 1 1993 EN 61010 1 A2 1995 For indoor use only up to an elevation of 2 000m 6560ft Maximum allowable operating temperature range 10 C to 32 C 50 to 90 F Maximum allowable storage temperatu...

Страница 8: ...amber a message may be sent over the serial port interface and the axis where the error was detected may be switched off Active Bandwidth Range of frequencies covered by the active vibration isolatio...

Страница 9: ...d with the carrier The carrier is responsible for all shipping damages and all claims for damages must be made against the carrier Typical crate contents are Table 3 Typical Shipping Crate Contents Qu...

Страница 10: ...see also appendix B in Pre Installation Manual as the floor flatness and level requirements are nullified in this case Remove any burrs or high points on the surfaces where the STACIS isolators will...

Страница 11: ...sed fabricate a temporary wooden spacer for each Isolator with dimensions of 150x150x290mm 4 x4 x 12 25 If base plates will not be used or if risers will be used to increase the operating height of ST...

Страница 12: ...ovided with the necessary restraints to minimize or prevent damage to the system and its payload Contact TMC for details 3 7 Isolator Orientation and Cable Connections STACIS 2100 can also be used as...

Страница 13: ...th arrows Double Cable Figure 7 Three Isolator System with Cables In STACIS systems built prior to December 2005 the combination of a Y cable and two 2 single cables are used instead of a double cable...

Страница 14: ...the top of the isolators but not contacting Re check the alignment to confirm that the payload will fully cover the top surface of each isolator and then lower the payload the final 5mm The base pads...

Страница 15: ...relate to the load exerted on the isolators according to Table 4 below The isolators are equipped with a built in wedgemount The wedgemounts provide a mean to redistribute the loading between the iso...

Страница 16: ...een and the LCD will show a message indicating the not optimized condition for the last axis tested 12 Press the switch PREVIOUS on the controller s front panel repeatedly until the following message...

Страница 17: ...Re Distribution Using the Internal Wedgemount For a 3 isolator system if the isolators are not properly loaded their installation location must be changed until each isolator is within the proper loa...

Страница 18: ...Outer Surface Wedgemount Position Inner notch is flush fully down minimum usable height Center notch is flush mid height position Outer notch is flush fully up maximum usable height To adjust the load...

Страница 19: ...temperature range of 10 C to 32 C 50 F to 90 F and the dew point humidity is less than 20 C 68 F Allow the STACIS System to stabilize in temperature to prevent condensation which could damage the act...

Страница 20: ...range of the reference value during the gain phase measurements only the last axis detected to be out of range will remain on the display This is called a not optimized message Not Optimized Message...

Страница 21: ...If the title screen does not appear after completion of the POST and there is no error message displayed on the LCD or if the status LED remains amber orange shut the controller OFF and then turn it b...

Страница 22: ...iffer depending on the revision of the software installed in your system The top level default display upon power up shows the product name and the firmware revision number Press any key to navigate t...

Страница 23: ...sor Menu PREVIOUS Menu PREVIOUS Menu PREVIOUS Selects Function Monitor Load Sensors Menu SELECT Cursor Cursor Menu PREVIOUS Menu PREVIOUS Selects Function Shaker mode Menu SELECT Cursor Cursor Menu PR...

Страница 24: ...ing Vertical Selects Function System Diagnostics Mode SELECT Run Manual LTF Meas Selects Axis BNC Output 1Z axis Mode SELECT Run Auto LTF Meas Selects Axis BNC Output 1Z axis BNC Output 1Z axis Test i...

Страница 25: ...able Saturation Cont On Func SELECT Set Oscillation Control Disable Enable Oscillation Cont On Selects Function Set of Isolators Hit SELECT to Change Now 4 Isolator Cfg Adjust 4 Isolator Cfg Selects F...

Страница 26: ...X Twist rotation Y Twist or Z Twist Open Loop mode disables the vibration isolation function and uses a signal applied to the controller s front panel BNC Input directly to the PZT stacks in the STAC...

Страница 27: ...tput is automatically set to the axis displayed on the LCD The standard procedure is to identify unstable axis is the following Disable all axes set each axis as Disabled Enable them by adding set to...

Страница 28: ...advanced feature which monitors for oscillations in the control loops If oscillation is detected this feature modifies the control system filters in an attempt to stabilize the STACIS system An oscil...

Страница 29: ...f alarm condition may occur an LF Low Frequency Alarm or an HF High Frequency Alarm Low Frequency Alarms happen when the control signal to an actuator exceeds a specified value for an extended period...

Страница 30: ...the isolators is incorrect Soft floor causing the isolator to tilt horizontal channels only One or more isolators have failed Floor is soft and does not meet the installation requirements Load for on...

Страница 31: ...etained even after the controller is power cycled OFF and ON If the power up self test is run in a noisy environment e g high level base vibration the measured signal could be compromised and produce...

Страница 32: ...below will display 4 From the dialog box select the PC serial port that is connected to the controller 5 Click on Select File A standard Microsoft Windows file dialog box will display a Locate and se...

Страница 33: ...e download is complete the Status box will indicate the total bytes transmitted and the time required in seconds Successful means the downloaded HEX file passes the checksum test and is written to fla...

Страница 34: ...of 43 Failed Downloads On rare occasions a software download will fail the checksum and the new software will NOT be written to flash If download fails Manually shut the power OFF and then back ON to...

Страница 35: ...lay 0 6ms Power Consumption 200W 7 2 Controller Front Panel Figure 14 DC 2000 Digital Controller Front Panel Ref Name Description 1 Main Power AC Power ON OFF rocker switch 2 COM 1 Serial RS232 interf...

Страница 36: ...elay Possible system status LED indications Green LED indicates normal operation Alarm relay see Table 10 above is enabled indicating that Alarm is OFF normal operation condition Yellow Amber LED indi...

Страница 37: ...through 1 5 KOhm resistors All of the open collector emitters are connected to a common ground bus Current limiting 100 Ohm resistors are used to protect the output transistors Both 5V and GND are ava...

Страница 38: ...els 8 15 DB 37 Connector Pinout Pin Function Pin Function Pin Function Pin Function 1 A Out 8 11 A In 14 21 A Out 11 31 GND 2 A Out 10 12 GND 22 GND 32 15 VDC 3 GND 13 GND 23 A Out 13 33 15 VDC 4 A Ou...

Страница 39: ...2 GND 3 COM Alarm Relay 2 4 NC Alarm Relay 2 5 NO Alarm Relay 2 6 GND 7 NC 48V Alarm Relay 1 8 NO 48V Alarm Relay 1 9 GND N C means no connection Figure 17 AUX Power Connector Pin Identification 1 2...

Страница 40: ...munication is a single character terminated with a carriage return When a command is issued the system echoes back its current status in the form of a status byte terminated by a CR e g x00 CR xFF CR...

Страница 41: ...re part number and revision to the front panel LCD It also echoes the P N to the serial port if the port is used w CR Print System Status sends to PC the string of current status of all of alarms warn...

Страница 42: ...0 0 p n 9 5 2 8 7 5 6 0 1 R e v Press the switch repeatedly until the LCD shows S e l e c t s F u n c t i o n S y s t e m D i a g n o s t i c s Press the SELECT switch and then press the switch repea...

Страница 43: ...on Start test G Click on Save Test File and then save test data for each axis as a CSV file H After collecting the transfer function for all axes exit from Upload Data to PC controller LCD menu and c...

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