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3. Configuration

Screwed

Socket Weld

Flanged

i u

q

e y

r

w

t

!1

!4!5

!6

@0

!7

!9

!8

!2 !3

No.

1

2

3

4

5

6

7

8

Trap body

Inner Cover

Float

Orifice

Float Guide

Air Vent Strip

Connector Joint

Trap Screen

Description

No.

9

10

11
12

13

Nameplate

(Trap Unit)

Connector Flange

Snap Ring

Outer Connector 

Gasket

Inner Connector 

Gasket

Description

No.

14

15

16

17

18

19
20

Connector Body**

Screen**

Screen Holder Gasket**

Screen Holder**

Connector Bolt

Flange

Nameplate

(Connector Unit)

Description

T*

-

-

-

-

-
-

M*

-

-

-

-

-
-

T*

M*

-
-

-

T*

M*

-

-

-

-

-

-

-

-

o

!0

 * Replacement parts are available only in the following kits: M = Maintenance Kit; T = Trap Unit

** Replacement parts for F32 differ from those for F46. When ordering replacement parts, please 

include the trap unit name, size, connection type and the connector unit name.

Be sure to coat threads on the screen holder and connector bolts with anti-seize.
* F = flanged, S = screwed, W = socket weld.

Screen**

Screen holder gasket**

Screen holder**

Connector bolt*

Connector body**

Connector gasket*

Trap body*

4. Exploded View

Tightening Torque

* Trap unit S3/S5/S5H

** Connector body unit F46 or F32

Do not remove snap ring used to fix the connector flange.

1 N

  〜 

10 kg

cm

No. Description

Distance across flats

Tightening Torque

18 Connector Bolt

All connections and sizes

17 Screen Holder

2

1

/

/

4

3

F: 15 - 25 mm (     ”,     ”, 1”)*

2

1

4

3

/

/

S & W: 15, 20 mm (    ”,     ”)*

mm

(lbf

ft)

N

m

(28)

39

(44)

60

 (in)

14

22

(110)

150

38

S & W: 25 mm (1”)*

F32

F46

100 

(73)

30

(

7

/

8

)

(1

1

/

2

)

(1

3

/

16

)

(

9

/

16

)

Connector Nameplate**

Nameplate*

̶ 3 ̶

Содержание QUICK TRAP FS Series

Страница 1: ...TRAPS FS SERIES INSTRUCTION MANUAL Keep this manual in a safe place for future reference Option BD2 Copyright C 2019 by TLV CO LTD All rights reserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 ...

Страница 2: ... and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions Indicates an urgent situation which poses a threat of death or serio...

Страница 3: ...lates differ the specifications for the assembled product are restricted to the lower values CAUTION When disassembling or removing the product wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids causing burns other injuries o...

Страница 4: ...iffer from those for F46 When ordering replacement parts please include the trap unit name size connection type and the connector unit name Be sure to coat threads on the screen holder and connector bolts with anti seize F flanged S screwed W socket weld Screen Screen holder gasket Screen holder Connector bolt Connector body Connector gasket Trap body 4 Exploded View Tightening Torque Trap unit S3...

Страница 5: ... of condensate flow b The connector body must be adjusted so that the connector flange face for connecting to the trap unit is in the vertical plane c The nameplate on the trap unit must face upward d The trap unit must be inclined no more than 5 horizontally and front to back 5 Install a bypass valve to discharge condensate and inlet and outlet valves to isolate the trap in the event of trap fail...

Страница 6: ...danger that the weight of the steam trap will cause the body to rotate on the pipe so that the trap mechanism will no longer be in a horizontal plane In order to prevent this from happening it is important that the trap body be supported as shown CAUTION Nameplate Nameplate Connector Flange Connector Flange Horizontal Piping Vertical Piping Correct Correct Nameplate is not facing upwards Universal...

Страница 7: ... requires replacement 6 Piping Arrangement 1 Is the pipe diameter suitable 2 Has the trap unit been installed within the allowable inclination and with the arrow on the body pointing in the direction of flow 3 Has sufficient space been secured for maintenance 4 Have maintenance valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed ...

Страница 8: ... area where it can be supported in a vise during disassembly 2 A When reinstalling the original trap a Using a small screwdriver remove the old gaskets from their housings in the trap body then clean the housings b New connector gaskets must be installed c To facilitate assembly and prevent loosening of the gaskets apply a small amount of suitable adhesive at 120 intervals around the outer edge of...

Страница 9: ...the part just tightened If there is leakage immediately close the inlet valve and if there is a bypass valve take the necessary steps to release any residual pressure After the surface of the product cools to room temperature repeat the procedure beginning from step Gasket Do not pinch gasket in thread recesses Coat with anti seize Gasket Surface 9 Instructions for Plug Holder Disassembly and Reas...

Страница 10: ...fluid discharge causing burns 1 With two wrenches firmly hold the BD2 valve seat screen holder 22 mm in place while slowly opening the BD2 valve 17 mm Be careful to avoid contact with fluid that will be discharged through the hole in the center of the blowdown valve as the valve opens 2 Close the BD2 valve and tighten to a torque of 30 N m 22 lbf ft and confirm that there is no leakage If leakage ...

Страница 11: ...SHIPMENT BY TLV Exclusive Remedy THE EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER ANY EXPRESS WARRANTY OR UNDER ANY IMPLIED WARRANTIES NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS REPLACEMENT PROVIDED a THE CLAIMED DEFECT IS REPORTED TO TLV IN WRITING WITHIN THE APPLICABLE WARRANTY PERIOD INCLUDING A DETAILED WRITTEN DESCRIPTION OF TH...

Страница 12: ...HANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES FAILS OF ITS ESSENTIAL PUR...

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