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Introduction

Before you begin, please read this manual to ensure correct usage of the product, and keep it in 
a safe place for future reference.

The FS3/FS5/FS5H steam traps (trap units S3/S5/S5H and connector unit F46 or former 
connector unit F32*), designed for installation in any inclination, are suitable for small and medium 
capacity applications between 0.01 and 4.6 MPaG (1 and 650 psig); such as saturated and 
superheated steam mains, branches, tracer  lines and small-to-medium size process equipment. 
The traps discharge condensate continuously and automatically at a temperature slightly lower 
than saturation temperature.
* Configuration of F32 differs slightly from that of F46
1 MPa = 10.197 kg/cm

2

,  1 bar = 0.1 MPa

For products with special specifications or with options not included in this manual, contact TLV 
for instructions.
The contents of this manual are subject to change without notice.

1. Safety Considerations

• Read this section carefully before use and be sure to follow the instructions.

• Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 

opening/closing should be carried out only by trained maintenance personnel.

• The precautions listed in this manual are designed to ensure safety and prevent equipment 

damage and personal injury. For situations that may occur as a result of erroneous handling, 

three different types of cautionary items are used to indicate the degree of urgency and the 

scale of potential damage and danger: DANGER, WARNING and CAUTION. 

• The three types of cautionary items above are very important for safety; be sure to observe 

all of them, as they relate to installation, use, maintenance, and repair. Furthermore, TLV 

accepts no responsibility for any accidents or damage occurring as a result of failure to 

observe these precautions.

Indicates an urgent situation 

which poses a threat of 

death or serious injury.

Indicates that there is a 

potential threat of death 

or serious injury.

WARNING

CAUTION

WARNING

DANGER

CAUTION

Indicates that there is a 

possibility of injury or equip- 

ment/product damage.

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.
Install properly and DO NOT use this product outside the recommended 

operating pressure, temperature and other specification ranges. 

Improper use may result in such hazards as damage to the product or 

malfunctions, which may lead to serious accidents. Local regulations may 

restrict the use of this product to below the conditions quoted.

Take measures to prevent people from coming into direct contact 

with product outlets. Failure to do so may result in burns or other injury 

from the discharge of fluids.

DO NOT use this product in excess of the maximum operating pressure 

differential. Such use could make discharge impossible (blocked).
Do not subject the trap to condensate loads that exceed its 

discharge capacity. Failure to observe this precaution may lead to 

condensate accumulation upstream of the trap, resulting in reduced 

equipment performance or damage to the equipment.

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Содержание QUICK TRAP FS Series

Страница 1: ...TRAPS FS SERIES INSTRUCTION MANUAL Keep this manual in a safe place for future reference Option BD2 Copyright C 2019 by TLV CO LTD All rights reserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 ...

Страница 2: ... and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions Indicates an urgent situation which poses a threat of death or serio...

Страница 3: ...lates differ the specifications for the assembled product are restricted to the lower values CAUTION When disassembling or removing the product wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids causing burns other injuries o...

Страница 4: ...iffer from those for F46 When ordering replacement parts please include the trap unit name size connection type and the connector unit name Be sure to coat threads on the screen holder and connector bolts with anti seize F flanged S screwed W socket weld Screen Screen holder gasket Screen holder Connector bolt Connector body Connector gasket Trap body 4 Exploded View Tightening Torque Trap unit S3...

Страница 5: ... of condensate flow b The connector body must be adjusted so that the connector flange face for connecting to the trap unit is in the vertical plane c The nameplate on the trap unit must face upward d The trap unit must be inclined no more than 5 horizontally and front to back 5 Install a bypass valve to discharge condensate and inlet and outlet valves to isolate the trap in the event of trap fail...

Страница 6: ...danger that the weight of the steam trap will cause the body to rotate on the pipe so that the trap mechanism will no longer be in a horizontal plane In order to prevent this from happening it is important that the trap body be supported as shown CAUTION Nameplate Nameplate Connector Flange Connector Flange Horizontal Piping Vertical Piping Correct Correct Nameplate is not facing upwards Universal...

Страница 7: ... requires replacement 6 Piping Arrangement 1 Is the pipe diameter suitable 2 Has the trap unit been installed within the allowable inclination and with the arrow on the body pointing in the direction of flow 3 Has sufficient space been secured for maintenance 4 Have maintenance valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed ...

Страница 8: ... area where it can be supported in a vise during disassembly 2 A When reinstalling the original trap a Using a small screwdriver remove the old gaskets from their housings in the trap body then clean the housings b New connector gaskets must be installed c To facilitate assembly and prevent loosening of the gaskets apply a small amount of suitable adhesive at 120 intervals around the outer edge of...

Страница 9: ...the part just tightened If there is leakage immediately close the inlet valve and if there is a bypass valve take the necessary steps to release any residual pressure After the surface of the product cools to room temperature repeat the procedure beginning from step Gasket Do not pinch gasket in thread recesses Coat with anti seize Gasket Surface 9 Instructions for Plug Holder Disassembly and Reas...

Страница 10: ...fluid discharge causing burns 1 With two wrenches firmly hold the BD2 valve seat screen holder 22 mm in place while slowly opening the BD2 valve 17 mm Be careful to avoid contact with fluid that will be discharged through the hole in the center of the blowdown valve as the valve opens 2 Close the BD2 valve and tighten to a torque of 30 N m 22 lbf ft and confirm that there is no leakage If leakage ...

Страница 11: ...SHIPMENT BY TLV Exclusive Remedy THE EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER ANY EXPRESS WARRANTY OR UNDER ANY IMPLIED WARRANTIES NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS REPLACEMENT PROVIDED a THE CLAIMED DEFECT IS REPORTED TO TLV IN WRITING WITHIN THE APPLICABLE WARRANTY PERIOD INCLUDING A DETAILED WRITTEN DESCRIPTION OF TH...

Страница 12: ...HANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES FAILS OF ITS ESSENTIAL PUR...

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