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5. Proper Installation

5.1 Allowable Inclination

• Installation, inspection, maintenance, repairs, disassembly, adjustment 

and valve opening/closing should be carried out only by trained 
maintenance personnel. 

• Take measures to prevent people from coming into direct contact with 

product outlets.

• Install for use under conditions in which no freeze-up will occur.
• Install for use under conditions in which no water hammer will occur.

CAUTION

  1. Before installation, be sure to remove all protective seals.
  2. Before installing the steam trap, blow out the inlet piping to remove all dirt and oil.
  3. In some instances, the trap unit and the connector body are sent as separate units.  When 

attaching them together, make sure the connector gaskets are still in place after having 
removed their protective seal (see page 7 for details).

  4. There are no restrictions on the installation direction beyond the following conditions:
      a) The arrow on the connector body must point in the direction of condensate flow.
      b) The connector body must be adjusted so that the connector flange face (for connecting 
          to the trap unit) is in the vertical plane.
      c) The nameplate on the trap unit must face upward.
      d) The trap unit must be inclined no more than 5˚ horizontally and front-to-back.
  5. Install a bypass valve to discharge condensate, and inlet and outlet valves to isolate the 

trap in the event of trap failure or when performing maintenance.

  6. Install the trap in the lowest part of the pipeline or equipment so the condensate flows 

naturally into the trap by gravity. The inlet pipe should be as short and have as few bends 
as possible.

  7. Install a check valve at the trap outlet whenever the condensate discharge pipe leads to a 

tank or recovery line, or whenever the condensate collection pipeline is connected to more 
than one trap.

  8. When completing the piping, support the pipes within 0.8 meters (2.5 ft.) on either side of 

the trap. 

  9. In order to avoid excessive back pressure, make sure the discharge pipes are large enough 
10. The use of unions is recommended to facilitate connection and disconnection of screwed 

models.

 Connector bolt

Nameplate

Nameplate

Содержание QUICK TRAP FS Series

Страница 1: ...TRAPS FS SERIES INSTRUCTION MANUAL Keep this manual in a safe place for future reference Option BD2 Copyright C 2019 by TLV CO LTD All rights reserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 ...

Страница 2: ... and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions Indicates an urgent situation which poses a threat of death or serio...

Страница 3: ...lates differ the specifications for the assembled product are restricted to the lower values CAUTION When disassembling or removing the product wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids causing burns other injuries o...

Страница 4: ...iffer from those for F46 When ordering replacement parts please include the trap unit name size connection type and the connector unit name Be sure to coat threads on the screen holder and connector bolts with anti seize F flanged S screwed W socket weld Screen Screen holder gasket Screen holder Connector bolt Connector body Connector gasket Trap body 4 Exploded View Tightening Torque Trap unit S3...

Страница 5: ... of condensate flow b The connector body must be adjusted so that the connector flange face for connecting to the trap unit is in the vertical plane c The nameplate on the trap unit must face upward d The trap unit must be inclined no more than 5 horizontally and front to back 5 Install a bypass valve to discharge condensate and inlet and outlet valves to isolate the trap in the event of trap fail...

Страница 6: ...danger that the weight of the steam trap will cause the body to rotate on the pipe so that the trap mechanism will no longer be in a horizontal plane In order to prevent this from happening it is important that the trap body be supported as shown CAUTION Nameplate Nameplate Connector Flange Connector Flange Horizontal Piping Vertical Piping Correct Correct Nameplate is not facing upwards Universal...

Страница 7: ... requires replacement 6 Piping Arrangement 1 Is the pipe diameter suitable 2 Has the trap unit been installed within the allowable inclination and with the arrow on the body pointing in the direction of flow 3 Has sufficient space been secured for maintenance 4 Have maintenance valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed ...

Страница 8: ... area where it can be supported in a vise during disassembly 2 A When reinstalling the original trap a Using a small screwdriver remove the old gaskets from their housings in the trap body then clean the housings b New connector gaskets must be installed c To facilitate assembly and prevent loosening of the gaskets apply a small amount of suitable adhesive at 120 intervals around the outer edge of...

Страница 9: ...the part just tightened If there is leakage immediately close the inlet valve and if there is a bypass valve take the necessary steps to release any residual pressure After the surface of the product cools to room temperature repeat the procedure beginning from step Gasket Do not pinch gasket in thread recesses Coat with anti seize Gasket Surface 9 Instructions for Plug Holder Disassembly and Reas...

Страница 10: ...fluid discharge causing burns 1 With two wrenches firmly hold the BD2 valve seat screen holder 22 mm in place while slowly opening the BD2 valve 17 mm Be careful to avoid contact with fluid that will be discharged through the hole in the center of the blowdown valve as the valve opens 2 Close the BD2 valve and tighten to a torque of 30 N m 22 lbf ft and confirm that there is no leakage If leakage ...

Страница 11: ...SHIPMENT BY TLV Exclusive Remedy THE EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER ANY EXPRESS WARRANTY OR UNDER ANY IMPLIED WARRANTIES NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS REPLACEMENT PROVIDED a THE CLAIMED DEFECT IS REPORTED TO TLV IN WRITING WITHIN THE APPLICABLE WARRANTY PERIOD INCLUDING A DETAILED WRITTEN DESCRIPTION OF TH...

Страница 12: ...HANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES FAILS OF ITS ESSENTIAL PUR...

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