172-65584MA-04 (J3S-X-RV) 5 Oct 2021
9
Maintenance
Take measures to prevent people from coming into direct contact with
product outlets. Failure to do so may result in burns or other injury from
the discharge of fluids.
CAUTION
Be sure to use only the recommended components when repairing the
product, and NEVER attempt to modify the product in any way. Failure to
observe these precautions may result in damage to the product or burns
or other injury due to malfunction or the discharge of fluids.
CAUTION
Operational Check
Before carrying out a visual inspection, make sure that the regulation valve is closed.
A visual inspection of the following items should be done on a daily basis to
determine whether the product is operating properly or has failed. Periodically (at
least biannually) the operation should also be checked by using diagnostic
equipment, such as a stethoscope, thermometer, TLV Pocket TrapMan or TLV
TrapMan.
To confirm that the regulation valve is closed, make sure that the aperture indicator
for the regulation valve points to
“0%” on the aperture indication plate. If the valve
cannot be fully closed, there is a problem. Refer to the
“Troubleshooting” section to
locate and remedy the cause.
If the product or the regulation valve should fail, it may cause damage to piping and
equipment, resulting in faulty or low quality products or losses due to steam leakage.
Normal:
Condensate is discharged continuously, together with flash
steam, and the sound of flow can be heard. If there is very little
condensate, there is almost no sound of flow.
Blocked:
(Discharge Impossible)
No condensate is discharged. The product is quiet and makes no
noise, and the surface temperature of the product is low.
Blowing:
Live steam continually flows from the outlet and there is a
continuous metallic sound.
Steam Leakage:
Live steam is discharged through the product outlet together with
condensate, accompanied by a high-pitched sound.
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage.
For this reason, the use of a steam trap diagnostic instrument
– such as TLV TrapMan – in
conjunction with the visual inspection is highly recommended.)
Flash Steam
Live Steam Leakage
Parts Inspection
When parts have been removed, or during periodic inspections, use the following
table to inspect the parts and replace any that are found to be defective.
Procedure
Gaskets: Check for warping or scratches
Screen: Check for clogging or corrosion
X-element, Air Vent Valve Seat: Check for scratches
Float: Check for scratches or dents
Regulation Valve: Check for scratches on the surface
Body Interior: Check for build-up
Orifice Opening: Check for dirt, oil film, wear or scratches
White jet
containing
water droplets
Clear,
slightly
bluish jet
