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172-65584MA-04  (J3S-X-RV)      5  Oct  2021

 

18

 

REPORTED TO THE SELLER IN WRITING WITHIN THE WARRANTY PERIOD, INCLUDING 
A DETAILED WRITTEN DESCRIPTION OF THE CLAIMED DEFECT AND HOW AND WHEN 
THE CLAIMED DEFECTIVE PRODUCT WAS USED; AND (b) THE CLAIMED DEFECTIVE 
PRODUCT AND A COPY OF THE PURCHASE INVOICE IS RETURNED TO THE SELLER, 
FREIGHT AND TRANSPORTATION COSTS PREPAID, UNDER A RETURN MATERIAL 
AUTHORIZATION AND TRACKING NUMBER ISSUED BY THE SELLER. ALL LABOR 
COSTS, SHIPPING COSTS, AND TRANSPORTATION COSTS ASSOCIATED WITH THE 
RETURN OR REPLACEMENT OF THE CLAIMED DEFECTIVE PRODUCT ARE SOLELY 
THE RESPONSIBILITY OF BUYER OR THE FIRST END USER. THE SELLER RESERVES 
THE RIGHT TO INSPECT ON THE FIRST END USER’S SITE ANY PRODUCTS CLAIMED 
TO BE DEFECTIVE BEFORE ISSUING A RETURN MATERIAL AUTHORIZATION. SHOULD 
SUCH INSPECTION REVEAL, IN THE SELLER

’S REASONABLE DISCRETION, THAT THE 

CLAIMED DEFECT IS NOT COVERED BY THIS WARRANTY, THE PARTY ASSERTING 
THIS WARRANTY SHALL PAY THE SELLER FOR THE TIME AND EXPENSES RELATED 
TO SUCH ON-SITE INSPECTION. 

Exclusion of Consequential and Incidental Damages 

IT IS SPECIFICALLY ACKNOWLEDGED THAT THIS WARRANTY, ANY OTHER EXPRESS 
WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED 
HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS 
FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV 
GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR 
CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE 
COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO 
OTHER PROPERTY, DAMAGE TO 

BUYER’S OR THE FIRST END USER’S PRODUCT, 

DAMAGE TO BUYER’S OR THE FIRST END USER’S PROCESSES, LOSS OF USE, OR 
OTHER COMMERCIAL LOSSES. WHERE, DUE TO OPERATION OF LAW, 
CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY, UNDER ANY 
OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED 
WARRANTY NOT NEGATED HEREBY (INCLUDING THE IMPLIED WARRANTIES OF 
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) CANNOT BE 
EXCLUDED, SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE 
PURCHASE PRICE OF THE DEFECTIVE PRODUCT. THIS EXCLUSION OF 
CONSEQUENTIAL AND INCIDENTAL DAMAGES, AND THE PROVISION OF THIS 
WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT, ARE INDEPENDENT 
PROVISIONS, AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES FAILS 
OF ITS ESSENTIAL PURPOSE OR ANY OTHER DETERMINATION THAT EITHER OF THE 
ABOVE REMEDIES IS UNENFORCEABLE, SHALL NOT BE CONSTRUED TO MAKE THE 
OTHER PROVISIONS UNENFORCEABLE. 

Exclusion of Other Warranties 

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, 
AND ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED 
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, 
ARE EXPRESSLY DISCLAIMED. 

Severability 

Any provision of this warranty which is invalid, prohibited or unenforceable in any 
jurisdiction shall, as to such jurisdiction, be ineffective to the extent of such invalidity, 
prohibition or unenforceability without invalidating the remaining provisions hereof, 
and any such invalidity, prohibition or unenforceability in any such jurisdiction shall 
not invalidate or render unenforceable such provision in any other jurisdiction.   

Содержание J3S-X-RV

Страница 1: ...172 65584MA 04 J3S X RV 5 October 2021 Bypass Blowdown Steam Trap Free Float Steam Trap with X element J3S X RV Copyright 2021 by TLV CO LTD All rights reserved ...

Страница 2: ... and cold condensate immediately after operation start up reducing start up times It also reacts with great sensitivity to the inflow of large quantities of condensate and hot air during operation preventing air binding This steam trap which combines the superior features of the X element with the proven performance record of the free float increases heating efficiency and reduces manpower require...

Страница 3: ...icates a DANGER WARNING or CAUTION item Indicates an urgent situation which poses a threat of death or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injur...

Страница 4: ...ssure may lead to discharge of fluids causing burns other injuries or damage Be sure to use only the recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will ...

Страница 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the product 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not ...

Страница 6: ...he air vent valve A The rising condensate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal operation the temperature of the X element drops causing it to momentarily contract and open the air vent valve A which allows for the rapid discharge of the air Aft...

Страница 7: ...ake discharge impossible blocked CAUTION Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve...

Страница 8: ... 12 X element Guide 13 X element 14 Spring Clip 15 Air Vent Valve Seat 16 Connector 17 Cover Bolt 18 Regulation Valve 19 Gland Case 20 Gland Retainer Nut 21 Gland Packing 22 Pin 23 Washer 24 Locknut 25 Gland Case Gasket 26 Aperture Indicator 27 Aperture Indication Plate Replacement parts are available only in the following kits M Maintenance Kit R Repair Kit F Float V Regulation Valve Unit ...

Страница 9: ...adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of flow 4 T...

Страница 10: ... damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharged continuously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise and the surface temper...

Страница 11: ...itial start up time etc Use in a fully opened position aperture 100 at normal operation then back to fully closed position aperture 0 once blowdown is complete When using the regulation valve to eliminate steam locking etc Reference the Steam Discharge Capacity graph and the percent open marking on the aperture indication plate to adjust the amount of steam blow NOTE When operating the regulation ...

Страница 12: ...ast the point at which it stops where the internal pin contacts the gland case The steam quantity can be adjusted by using the Steam Discharge Capacity Graph to find out what valve aperture corresponds to your desired steam discharge quantity and differential pressure then using the valve aperture indication plate to set the valve aperture to the value taken from the graph For closing the valve Fi...

Страница 13: ...urfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Cover Bolt Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Make sure there are no pieces of the old gasket left on the sealing surfaces of the body and cover align the cover ...

Страница 14: ...ng Torques 4 Turn the regulation valve clockwise to close using the appropriate tool 5 Turn the aperture indicator portion of the regulation valve unit until its point is aligned with the 0 marking on the aperture indication plate Once it is aligned with the marking tighten the locknut Disassembly Reassembly of Components Inside the Body Part During Disassembly During Reassembly Figure C Float Cov...

Страница 15: ... 22 7 8 1 N m 10 kg cm NOTE Coat all threaded portions with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over values shown here Exploded View Screen Float Cover Float Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug Cover Bolt Cover Cover Gasket X element Guide Air Vent Valve Seat X element Spring Clip Conne...

Страница 16: ...ize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to the cent...

Страница 17: ...allow the trap to cool Steam is discharged or leaks from the outlet blowing steam leakage Clogged orifice opening or regulation valve opening or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The float is misshapen or has surface build up Clean or replace with a new float Improper installation orientation Correct the installation Trap vibr...

Страница 18: ...beyond the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Produ...

Страница 19: ...ISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HERE...

Страница 20: ...oad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17th...

Страница 21: ...equest Please compare with the product you received Options for Area A standard without drain plug With Drain Plug Torque Distance Across Flats N m lbf ft mm in 35 26 21 13 16 1 N m 10 kg cm Options for Area B standard without handle With Handle Length 120 mm 43 4 in Distance Across Flats 7 mm 9 32 in A B ...

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