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172-65116M-02 (CP-N)  16 Jun 2011

 

6

 

Installation 

 

 

Install properly and DO NOT use this product outside the recommended 

operating pressure, temperature and other specification ranges. 

Improper use may result in such hazards as damage to the product or 

malfunctions which may lead to serious accidents. Local regulations 

may restrict the use of this product to below the conditions quoted.

 

CAUTION 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg or more). Failure to do so may result in back strain or other injury if 

the object should fall. 

CAUTION 

 

 

 

Make sure the power supply is OFF before carrying out work on the 

wiring or inspections involving disassembly. If such work is carried out 

with the power on, there is a danger that equipment may malfunction or 

electric shock may occur, leading to injury or other accidents. 

CAUTION 

 

 

Make sure that wiring work requiring a special license is carried out only 

by qualified personnel. If carried out by unqualified personnel, 

overheating or short circuits leading to injury, fires, damage or other 

accidents may occur. 

CAUTION 

 

 

 

Take measures to prevent people from coming into direct contact with 

product outlets. Failure to do so may result in burns or other injury from 

the discharge of fluids.

 

CAUTION 

 

 

 

When using this product, NEVER stand close to, or leave tools anywhere 

near, moving parts, such as the shaft. Contact with moving parts or 

objects becoming caught in moving parts could lead to injury or 

damage or other accidents. 

CAUTION 

 

Pump installation 

Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 
opening/closing should be carried out only by trained maintenance personnel. 
 
The preparation of the foundation and the installation of the pump and motor require 
careful attention.   
Incorrect installation and alignment would cause various troubles during operation. On 
site, install the equipment correctly and check the alignment carefully as shown below, 
although the equipment has been aligned before shipping. 
 
1.  Before installation, prepare packers and a set of shims (1 mm – 0.05 mm) for 

adjustment. 

2.  When the foundation is completely solidified, in order to prevent the deformation of 

the bed, determine the positions of the packers at both sides of the foundation bolt’s 
seats, the pump legs, and motor legs. Put concrete and place the packers as 
required.  
In this case, the level of the packers should be checked using a spirit level. The level 
of packers can be adjusted by the use of shims during installation. 

3.  When the concrete under the packers is solidified, place the bed, pump and motor 

temporarily. Adjust the level axially and laterally by the use of shims while applying a 
level. 

4.  When the position of the pump and the level are established, align the pump and 

motor temporarily using an alignment tool. 

5.  After finishing the temporary alignment, fill the foundation bolt holes with concrete. 

Содержание CP-N

Страница 1: ...172 65116M 02 CP N 16 June 2011 Condensate Recovery Pump CP N Copyright 2011 by TLV CO LTD All rights reserved ISO 9001 ISO 14001...

Страница 2: ...r 8 Cooling of shaft seal 8 Lubrication 8 Operation 9 Checks before startup 9 Water quality 9 Standard piping diagram 10 Preparation before test run 12 Valve operation for piping blowdown before test...

Страница 3: ...It combines a centrifugal or multi stage turbine pump for hot water and an ejector delivering condensate continuously at a high pressure It contributes to energy conservation to a great extent due to...

Страница 4: ...at of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage Install...

Страница 5: ...mbly If such work is carried out with the power on there is a danger that equipment may malfunction or electric shock may occur leading to injury or other accidents Make sure that wiring work requirin...

Страница 6: ...jet and pump out force of condensate 2 Ejector Mixes the pressurized condensate with the flow in condensate giving the required NPSH req to the pump 3 Delivery pressure regulating valve Maintains the...

Страница 7: ...arts such as the shaft Contact with moving parts or objects becoming caught in moving parts could lead to injury or damage or other accidents CAUTION Pump installation Installation inspection maintena...

Страница 8: ...f cross sectional area 5 Install a riser pipe of at least 1 m at the pump suction side excluding the liquid vapor separator header 6 Install a pressure gauge at the condensate header 7 Install a gate...

Страница 9: ...e with help of the tally marks punched on the coupling flanges 5 After the pump reaches the rated temperature check the alignment again Fig A Cooling of shaft seal The shaft seal should be cooled when...

Страница 10: ...Valves pressure gauges and check valves should be installed at the correct positions 7 The piping should be just as shown in the system piping layout The pipes should be flushed 8 The strainer in the...

Страница 11: ...V 8 T 2 FS FM V 11 V 16 V 12 C 1 F 2 V 10 V 15 V 14 C 2 V 14 M B 3 M B m V n C m V o V m V m V g C n V p V 13 P 1 H V 1 V 2 V 3 V 4 m P Feed water tank Feed water tank Boiler Feed water Cooling water...

Страница 12: ...en V13 Flowmeter outlet valve Open V14 Inlet and outlet valves for MB3 Open V15 Bypass valve for MB3 Close V16 Bypass valve for MBm Close Vm Inlet and outlet valves for MBm Open Vn Initial blow valve...

Страница 13: ...nsion of pipes Pipe support A Supports the pump inlet pipe and absorbs vibration Pipe support B Supports the pump outlet pipe and absorbs vibration M1 Filling detector Senses whether the pump is fille...

Страница 14: ...s required to remove dirt scale and oil which are inevitably present in pipes during construction Flushing should be continued till the condensate contains no foreign matter Valve operation for flushi...

Страница 15: ...l from the thermostat TS to reject the condensate When the condensate temperature rises MB1 closes allowing the condensate to flow into the pump 5 The valve MB2 is in the open position by the signal f...

Страница 16: ...2 P2S 2 8 Feed the condensate into the boiler automatically To do this put the select switch for feed water control to the automatic position M B3 M Bm VO Vn V10 V12 V13 V11 V14 FM Symbol Operation Sy...

Страница 17: ...erify that the pump slows down smoothly and stops quietly 3 If freeze up is expected blow condensate using a valve at the bottom of the pump Also blow the cooling water line 4 Emergency Stop the pump...

Страница 18: ...e press reg valve clockwise to raise the set pressure and reduce the pump delivery Repeated start and stop Wrong setting or failure of control system Change the set value of the pressure switch or inv...

Страница 19: ...y is OFF before carrying out work on the wiring or inspections involving disassembly If such work is carried out with the power on there is a danger that equipment may malfunction or electric shock ma...

Страница 20: ...tion use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate insp...

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