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172-65116M-02 (CP-N)  16 Jun 2011

 

11

Symbol Part 

name Operation Position

 

Application 

V

1

 

Bypass valve for V

3

  

Close 

 

V

2

 

Inlet valve for V

3

  Open 

 

V

3

 

Press. Reg. valve 

 

Set 

Adjusted in accordance with 
recovery conditions. Maintains 
the back pressure of steam 
trap below the predetermined 
value. 

V

4

 

Outlet valve for V

3

   Open 

 

V

5

 Blow 

valve 

Needed 

Open 

 Close

Serves to blow out condensate 
when the pump stops. 

V

6

 

Inlet valve for MB

1

  

 

V

7

 

Pump inlet valve 

Needed 

Open 

 Close

Full opened before starting 
the pump. Closed when the 
pump stops. 

V

8

 

Cold water inlet 
valve 

Needed Open 

 Close

Full opened before starting 
the pump. Closed when the 
pump stops. 

V

9

 

Delivery pressure 
regulating valve 

 Set 

Maintains constant pump 
delivery pressure. 

V

10

 

Pump outlet valve 

Needed 

Open 

 Close

Full opened after pump start up. 
Closed after the pump stops. 

V

11

 

Bypass valve for 
flowmeter 

 Close 

 

V

12

 

Flowmeter inlet valve 

 

Open 

 

V

13

 

Flowmeter outlet 
valve 

 Open 

 

V

14

 

Inlet and outlet 
valves for MB

3

 

 Open 

 

V

15

 

Bypass valve for 
MB

3

 

 Close 

 

V

16

 

Bypass valve for 
MB

m

 

 Close 

 

V

m

 

Inlet and outlet 
valves for MB

m

 

 Open 

 

V

n

 

Initial blow valve 

 

Close 

Serves to flush pipes at the 
early stage of test run. 

V

o

 

Valve for condensate 
feeding 

 Open 

 

V

p

 

Feed water line 
valve 

 Open 

Attached to boiler 

V

q

 

Boiler inlet line 

 

Open 

Attached to boiler 

A·B Pipe 

supports 

 

 

Fix the piping to protect the 
boiler from weight and 
vibration of pipes. 

H Condensate 

header 

 

 

 

FM Flowmeter 

 

 

Integrating flowmeter. 
Separated display type. 

FS 

Flow sight   
(Sight glass) 

 

 

For checking cold water flow. 

MB

1

 

Motor valve for start-
up blow 

 Automatic 

Discharges cold condensate, co-
operating with a thermostat. 

MB

2

 

Motor valve for air 
venting 

 Automatic 

Serves to vent air in pump 
and pipes. 

MB

3

 

Automatic bypass 
valve 

 Automatic 

Opens when the boiler water 
level reaches upper limit. 

MB

m

 

Automatic 
condensate feed 
valve 

 

Automatic 

Controls condensate feeding 
into the boiler in accordance 
with the boiler water level. 
Operates on ON-OFF principle.

Table continued on next page 

 

Содержание CP-N

Страница 1: ...172 65116M 02 CP N 16 June 2011 Condensate Recovery Pump CP N Copyright 2011 by TLV CO LTD All rights reserved ISO 9001 ISO 14001...

Страница 2: ...r 8 Cooling of shaft seal 8 Lubrication 8 Operation 9 Checks before startup 9 Water quality 9 Standard piping diagram 10 Preparation before test run 12 Valve operation for piping blowdown before test...

Страница 3: ...It combines a centrifugal or multi stage turbine pump for hot water and an ejector delivering condensate continuously at a high pressure It contributes to energy conservation to a great extent due to...

Страница 4: ...at of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage Install...

Страница 5: ...mbly If such work is carried out with the power on there is a danger that equipment may malfunction or electric shock may occur leading to injury or other accidents Make sure that wiring work requirin...

Страница 6: ...jet and pump out force of condensate 2 Ejector Mixes the pressurized condensate with the flow in condensate giving the required NPSH req to the pump 3 Delivery pressure regulating valve Maintains the...

Страница 7: ...arts such as the shaft Contact with moving parts or objects becoming caught in moving parts could lead to injury or damage or other accidents CAUTION Pump installation Installation inspection maintena...

Страница 8: ...f cross sectional area 5 Install a riser pipe of at least 1 m at the pump suction side excluding the liquid vapor separator header 6 Install a pressure gauge at the condensate header 7 Install a gate...

Страница 9: ...e with help of the tally marks punched on the coupling flanges 5 After the pump reaches the rated temperature check the alignment again Fig A Cooling of shaft seal The shaft seal should be cooled when...

Страница 10: ...Valves pressure gauges and check valves should be installed at the correct positions 7 The piping should be just as shown in the system piping layout The pipes should be flushed 8 The strainer in the...

Страница 11: ...V 8 T 2 FS FM V 11 V 16 V 12 C 1 F 2 V 10 V 15 V 14 C 2 V 14 M B 3 M B m V n C m V o V m V m V g C n V p V 13 P 1 H V 1 V 2 V 3 V 4 m P Feed water tank Feed water tank Boiler Feed water Cooling water...

Страница 12: ...en V13 Flowmeter outlet valve Open V14 Inlet and outlet valves for MB3 Open V15 Bypass valve for MB3 Close V16 Bypass valve for MBm Close Vm Inlet and outlet valves for MBm Open Vn Initial blow valve...

Страница 13: ...nsion of pipes Pipe support A Supports the pump inlet pipe and absorbs vibration Pipe support B Supports the pump outlet pipe and absorbs vibration M1 Filling detector Senses whether the pump is fille...

Страница 14: ...s required to remove dirt scale and oil which are inevitably present in pipes during construction Flushing should be continued till the condensate contains no foreign matter Valve operation for flushi...

Страница 15: ...l from the thermostat TS to reject the condensate When the condensate temperature rises MB1 closes allowing the condensate to flow into the pump 5 The valve MB2 is in the open position by the signal f...

Страница 16: ...2 P2S 2 8 Feed the condensate into the boiler automatically To do this put the select switch for feed water control to the automatic position M B3 M Bm VO Vn V10 V12 V13 V11 V14 FM Symbol Operation Sy...

Страница 17: ...erify that the pump slows down smoothly and stops quietly 3 If freeze up is expected blow condensate using a valve at the bottom of the pump Also blow the cooling water line 4 Emergency Stop the pump...

Страница 18: ...e press reg valve clockwise to raise the set pressure and reduce the pump delivery Repeated start and stop Wrong setting or failure of control system Change the set value of the pressure switch or inv...

Страница 19: ...y is OFF before carrying out work on the wiring or inspections involving disassembly If such work is carried out with the power on there is a danger that equipment may malfunction or electric shock ma...

Страница 20: ...tion use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate insp...

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