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© Titan Tool Inc. All rights reserved.
3
Important Safety Information
• This system is capable of producing 3300 PSI / 228 Bar. Only
use replacement parts or accessories that are specified by the
manufacturer and that are rated a minimum of 3300 PSI. This
includes spray tips, nozzle guards, guns, extensions, fittings, and
hose.
• Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning off the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
• Always remove the spray tip before flushing or cleaning the
system.
NOTE TO PHySIcIaN:
Injection into the skin is a traumatic injury which can lead to
possible amputation. It is important to treat the injury as soon as
possible. DO NOT delay treatment to research toxicity. Toxicity
is a concern with some coatings injected directly into the blood
stream. consultation with a plastic surgeon or reconstructive hand
surgeon may be advisable.
warNING: HaZarDOuS VaPOrS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PrEVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide the
necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
warNING: GENEraL
Can cause severe injury or property damage.
PrEVENTION:
• Always wear appropriate gloves, eye protection, clothing and a
respirator or mask when painting.
• Do not operate or spray near children. Keep children away from
equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective
footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of
drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop leaks
from wear, kinking and abuse. A leak can inject material into the
skin.
• Do not expose the hose to temperatures or pressures in excess of
those specified by manufacturer.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Use lowest possible pressure to flush equipment.
• Follow all appropriate local, state and national codes governing
ventilation, fire prevention and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly part 1910 of the General Standards
and part 1926 of the Construction Standards should be consulted.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace hose if any of those conditions exist. Never
repair a paint hose. Replace with a conductive high-pressure
hose.
• Do not spray outdoors on windy days.
• Always unplug cord from outlet before working on equipment
(electric models only).
Specifications
Gallons per minute (GPM) 1.0 (3.75 LPM)
Maximum tip sizes
0.032
Maximum pressure
3300 PSI (22.8 MPa)
Power
2.3 HP Brushless DC Motor, 100~120V
AC, 50/60Hz, 15A
Weight, high rider
83 lbs. (37.6 kg)
Weight, low rider
81 lbs. (36.7 kg)
Maximum hose length
300’ (91.4 m)
Generator requirement
5000 Watt (disable idle-down feature)
Table of contents
Safety Precautions ........................................................................... 2
General Description ........................................................................ 4
Operation ......................................................................................... 4
Setup .................................................................................................................4
Preparing to Paint.........................................................................................5
Painting ............................................................................................................5
Control Panel Indicators .............................................................................6
Digi-Trac™ Control System Operation ..................................................6
Pressure Relief Procedure ..........................................................................7
Spraying ........................................................................................... 8
Spraying Technique .....................................................................................8
Practice .............................................................................................................8
cleanup ............................................................................................ 9
maintenance .................................................................................... 9
General Repair and Service Notes ..........................................................9
Replacing the Filters ..................................................................................10
Replacing the Motor Assembly .............................................................10
Replacing the Gears ...................................................................................11
Replacing the Transducer ........................................................................11
Replacing the PRIME/SPRAY Valve .......................................................12
Servicing the Fluid Section ......................................................................12
Troubleshooting ............................................................................ 14
Digi-Trac™ Control System Error Messages .......................................15
Parts Listings .................................................................................. 44
Main Assembly ............................................................................................44
Drive Assembly ............................................................................................46
Upright Cart ..................................................................................................47
Fluid Section Assembly ............................................................................48
Filter Assembly ............................................................................................50
Low Rider Cart ..............................................................................................51
Siphon Set Assembly (low rider) ...........................................................52
Labels ..............................................................................................................52
Electrical Schematic ...................................................................................53
Accessories ....................................................................................................54
Product registration ..................................................................... 55
warranty ........................................................................................ 56