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TIMBERWOLF

TW PTO 150H

15

SERVICE INSTRUCTIONS

ALWAYS IMMOBILISE THE TRACTOR BEFORE UNDERTAKING ANY MAINTENANCE WORK ON

THE CHIPPER.

ALWAYS stop the tractor engine before installing or removing the prop shaft.
HANDLE blades with extreme caution to avoid injury.  Gloves should always be worn when 
handling the cutter blades.
AvOID contact with hydraulic oil.
WHENEvER possible the pump belt should be connected while changing blades, as this 
will restrict sudden movement of the rotor.
THE major components of this machine are heavy.  Lifting equipment must be used for 
disassembly.     
CLEAN machines are safer and easier to service.

Product name: Copper Ease.

Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however,

safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are

recommended - respiratory protection is not required).  Avoid direct contact with the substance and

store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong

acids.  Dispose of as normal industial waste (be aware of the possible existance of regional or national

regulations regarding disposal), do not discharge into drains or rivers.  

In case of fire:

in combustion the product emits toxic fumes, extinguish with alcohol or polymer foam,

carbon dioxide or dry chemical powder.  Wear self-contained breathing apparatus and protective clothing

to prevent contact with skin and eyes.

FIRST AID
Skin contact:

there may be mild irritation at the site of contact, wash immediately with plenty of soap

and water.

Eye contact:

there may be irritation and redness, bathe the eye with running water for 15 minutes. 

Ingestion:

there may be irritation of the throat, do not induce vomiting, wash out mouth with water.

A safety data sheet for this product can be obtained by writing to the manufacturer at the 

following address:  Comma Oil and Chemicals Ltd., Deering Way, Gravesend, Kent DA12 2qX.

Tel: 01474 564311, Fax: 01474 333000.

The  Timberwolf  PTO/150H  is  subject  to  large  vibrations  during  the  normal  course  of  operation.

Consequently there is always an possibility that nuts and bolts will work themselves loose.  It is

important that periodic checks are made to ensure the security of all fasteners.  Fasteners should be

tightened using a torque wrench to the settings listed below. 

Uncalibrated torque wrenches can be

inaccurate by as much as 25%. It is therefore essential that a calibrated torque wrench is used

to achieve the tightening torques listed below.

Size

Pitch

Head

Torque Ibft 

Blade Bolts

M10

Standard

T50 Torx

45

Hyd Motor Retaining Bolts

M10 

Standard

17mm Hex

34

Funnel Retaining Nuts

M12

Standard

17mm Hex

38

General

M8

Standard

13 mm Hex

20

General

M10

Standard

17 mm Hex

45

General

M12

Standard

19 mm Hex

65

SAFE MAINTENANCE

COPPER EASE SAFETY INFORMATION

CHECK FITTINGS

Содержание tw pto 150h

Страница 1: ...rmometer Oil Lever Indicator 9 Manual Controls 10 Auto Controls 10 Blade Wear 11 Emergency Stopping 11 Starting the Chipper 11 Chipping 11 Stopping the Chipper 12 Blockages 12 SERVICE INSTRUCTIONS 13...

Страница 2: ...s machine especially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf r...

Страница 3: ...rushwood chipper is required to be securely 3 point coupled with a 25 60hp tractor unit with 540rpm PTO when in use Power from the attached tractor unit is to be supplied to the chipper via PTO drive...

Страница 4: ...DISCHARGE BUCKET SAFETY BAR CONTROL BOX FEED TRAY FUNNEL ROTOR HOUSING ROLLER BOX COVER DISCHARGE CLAMPS POWER CABLE SOCKET DISCHARGE TUBE OIL TANK TIMBERWOLF TW PTO 150H 3 PARTS LOCATOR...

Страница 5: ...P OIL LEVEL GAUGE TANK TOP FILTER FAN SECTION X2 ROTOR ROTOR DRIVE PULLEY MACHINE NO PLATE NO STRESS SENSOR DIRECTIONAL CONTROL VALVE DCV GEARBOX PTO CONNECTION BREATHER PIPE TIMBERWOLF TW PTO 150H 4...

Страница 6: ...funnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel BE AWARE that the chipper can eject chips out...

Страница 7: ...re maintenance of any kind or whenever the machine is to be left unattended ALWAYS check machine is securely coupled to tractor pin hitch and on firm level ground ALWAYS run tractor engine at required...

Страница 8: ...position Wear ear protection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metre...

Страница 9: ...to tractor 3 point linkage STOP engine and apply handbrake SET tractor top link to ensure chipper is level and top link is lower at tractor end ENSURE tractor engine is turned off and the ignition ke...

Страница 10: ...SHOULD TURN FORWARDS PRESS THE RED SAFETY BAR THE ROLLERS SHOULD STOP PRESS THE BLUE BUTTON THE ROLLERS SHOULD TURN BACKWARDS ONLY WHILE THE BUTTON IS PRESSED PRESS THE EMERGENCY RED BUTTON THE ROLLE...

Страница 11: ...imit of its travel The rollers stop instantly but can be made to turn again by pressing either the GREEN FEED or BLUE REvERSE control buttons RED SAFETY BAR TEST To ensure the safety bar is always ope...

Страница 12: ...this occurs press the BLUE REvERSE button and hold for 2 seconds then repress GREEN FEED button This should enable the rollers to free the offending piece of material and continue rotation at the corr...

Страница 13: ...above 540rpm in an attempt to clear blockages Always follow procedure as outlined below to protect operator and bystanders from ejected material Always be aware that what you are putting into the chip...

Страница 14: ...N ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMB...

Страница 15: ...ion of the warranty and may result in damage to the chipper personal injury or even loss of life The lifting eye is designed to lift the machine s weight only Do not use hoist hook directly on the lif...

Страница 16: ...n dioxide or dry chemical powder Wear self contained breathing apparatus and protective clothing to prevent contact with skin and eyes FIRST AID Skin contact there may be mild irritation at the site o...

Страница 17: ...eplace any damaged screws with new and coat each screw with copperslip over the whole of the thread 12 Retighten each screw to 60Nm 45lbs ft Note This torque setting is vitally important to ensure you...

Страница 18: ...rollers for 20 seconds Switch off the machine Repeat this greasing running procedure a further 3 times 4 Close roller box guard making sure that it is located over the retaining bracket and ensure bo...

Страница 19: ...ck drive belts will cause poor performance and belt pulley wear 3 4 1 Remove the belt guard 2 Check the belt tension For instructions on checking belt tension correct belt tension values please refer...

Страница 20: ...ustries Ltd instruction manual Performance of the required maintenance listed in your Entec Industries Ltd instruction manual In the event of a failure the Entec Industries Ltd authorised Timberwolf d...

Страница 21: ...GV 6WDQGDUGV 6WDQGDUGV 6WDQGDUGV DSSOLHG DSSOLHG DSSOLHG DSSOLHG LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ LQFOXGLQJ SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV SDUWV FODXVHV RI RI RI RI 6 6 6 6 1 1 1 1 6DIHW 6DIHW...

Страница 22: ...TIMBERWOLF TW PTO 150H 21 EXAMPLE IDENTIFICATION PLATE...

Страница 23: ...covered by your Timberwolf warranty The instruction manual with this machine contains important operating maintenance and health and safety information Failure to follow the information contained in...

Страница 24: ...erator and bystanders in danger from ejected material Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during the run down period Ne...

Страница 25: ...TIMBERWOLF TW PTO 150H 24 Date Last Modified 3rd April 06 ELECTRICAL DETAIL...

Страница 26: ...M 19335 B BL BR O GLOW PLUG LAMP OUT 3 BAT OUT 5 OUT 1 OUT 2 15 16 17 18 14 13 12 FUEL HOLD SOLENOID BAT 12 V IGP SOL GND SPEED CONTROLLED EMERGENCY ROTOR SWITCH RESET REVERT TO RESET MODE STT RST AX1...

Страница 27: ...0323 MOTOR MOTOR PUMP TANK 0489 0475 0381 1823 1302 FILTER DCV 1822 TIMBERWOLF TW PTO 150H 26 Kit No 1856 HYDRAULIC LAYOUT...

Страница 28: ...blank page...

Страница 29: ...ELECTRICAL CONTROL PANEL 32 ELECTRICAL LAYOUT 33 FUNNEL 34 HYDRAULICS 35 ROLLER BOX 36 ROTOR 37 V BELT TENSIONING TABLE 38 The following illustrations are for parts identification only The removal or...

Страница 30: ...ount 2 11 2804 Bush M10 Top Hat 4 12 2807 AV Mount 20 x 16 2 Item Part No Part Name q ty 13 0857 M5 A Washer 2 14 18103 M5 8 Pan Pozi 2 15 18168 M4 35 Pan Pozi 4 16 1348 Limit Switch 2 17 18100 M4 Was...

Страница 31: ...FO Access Cover 1 14 0045 M12 T Nyloc Nut 7 15 0702 M12 A Washer 11 16 0588O Access Cover 1 17 18451FO Rotor Housing 1 18 0277 M12 25 Bolt 8 19 0942 Linch Pin 3 Item Part No Part Name q ty 20 0943 Top...

Страница 32: ...ley 139 x 1 SPA 1 14 1617 Gear Box 1 15 0321 M12 30 Bolt 1 Item Part No Part Name q ty 16 0701 M10 A Washer 6 17 0878 M10 20 Bolt 6 18 0704 M12 C Washer 4 19 0644 M12 P Nyloc Nut 1 20 1531FS Gear Box...

Страница 33: ...nt 4 9 3024 M5 Spring Washer 4 Item Part No Part Name q ty 10 0857 M5 A Washer 8 11 18291 M5 Plain Nut 4 12 0438 M6 16 Pan Pozi 1 13 1151 Countersunk Pop Rivet 1 14 2725 M6 Stand Off 2 15 1930 Electri...

Страница 34: ...me q ty 1 1975 Control Box Loom 1 2 1406 Limit Switch Loom 1 Item Part No Part Name q ty 3 19335 Main Loom H Box 1 4 1902 No Stress Sensor 1 1 2 3 Date Last Modified 20th May 2010 4 TIMBERWOLF TW PTO...

Страница 35: ...asher 8 17 1603 Die Springs 2 18 1605M Stainless Spacer 2 19 1599 Bearing Washer 2 20 1570FR Safety Bar 1 21 1348 Limit Switch 1 Item Part No Part Name q ty 22 1812 M10 35 Bolt 2 23 1591 Nylon Spacer...

Страница 36: ...475 Hose 3 8 Bottom Motor to DCV 1 Item Part No Part Name q ty 15 1583 Adapter mm 1 2 3 4 BSP 1 16 1823 Hose 3 4 Pump to Tank 1 17 0827 Adapter 3 4 Bulkhead 1 18 1822 Hose 3 4 Tank to Filter 1 19 4252...

Страница 37: ...e 1 21 0103MH Anvil 1 Item Part No Part Name q ty 22 0228MS Roller Box 1 23 0985 Straight Grease Nipple 1 24 0986 45o Grease Nipple 1 25 0055 Bearing Boss 2 26 0788 Plastic Bush 2 27 1362M Roller Body...

Страница 38: ...0701 M10 A Washer 6 9 0900 M10 20 Star Cap Screw 6 Item Part No Part Name q ty 10 083MH Cutter Blade 4 2 11 18275M Blade Pocket 2 12 0386 M10 30 Cap Screw 6 13 1571 Fan Section 2 14 0386 M10 30 Caphea...

Страница 39: ...JI JI JI 1HZ 1HZ 1HZ 1HZ EHOW EHOW EHOW EHOW 8VHG EHOW K METHOD 1 SET THE DEFLECTION DISTANCE ON THE LOWER SCALE OF THE TENSION GAUGE SO THAT THE UNDERSIDE OF THE O RING EqUALS THE h VALUE GIVEN IN TH...

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