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THUNDER LASER

MARS-120

www.thunderlaser.com

THUNDERLASER TECH CO., LTD

[email protected]

Tel :(86)755 82689501

Laser Equipment

Laser Type Sealed CO2 Glass Laser Tube

Laser Power: 80W, 100W, 130W, 150W

Wavelength 10, 6µm

Cooling System

Air Cooling System Air-Cooled

Water Cooling System Water Cooled

Electricity, Power, Fuse

Electricity Requirement 110 to 240 volts, 50 or 60 Hz, Single phase

Power consumption 800W (Assembly 80Watt Laser Tube)

Recommended fuse 10A (220V), 10A (110V)

Ambient Conditions

Ambient temperature +15°C to +25°C / 59°F to 77°F

Humidity 40% to max. 70%, not condensing

Laser Safety

Laser class CDRH Laser Safety

Laser Class 4(H)

CE compliant, FDA approved

Содержание MARS-120

Страница 1: ...S 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 1 THUNDER LASER SYSTEMS Installation and operation manual MARS 120 www thunderlaser com tech thunderlaser...

Страница 2: ...ch system must meet the requirements and make it consistent with the installation requirements of THUNDERLASER If not the machine will not working properly poor performance life shortened maintenance...

Страница 3: ...equirements 23 3 7 Connections 24 3 7 1 Connecting the Mains 24 3 7 2 Connecting the Computer 25 3 7 3 Connecting the Exhaust System 25 3 7 4 Connecting the Cooling System 26 Chapter 4 Operation 27 4...

Страница 4: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 4 5 6 Maintenance Plan 56 5 7 Troubleshooting 57...

Страница 5: ...equipment must be adjusted to the base machine any queries to dealer or manufacturer The following symbols are used for easier understanding of the Operation Manual If the Operation Manual is not obse...

Страница 6: ...for damage to personal and or equipment resulting from such use 4 The system must only be operated maintained and repaired by personnel that are familiar with the designated field of use and the dange...

Страница 7: ...2 0 Focus lens diameter 20mm Reflector diameter 25mm Beam combiner diameter 25mm Dimensions W x D x H 72 8 x 51 2 x 41 7 1850 x 1300 mm x 1060 mm Max Part Size W x L x H Front Door Closed 51 2 x 36 6...

Страница 8: ...tem Air Cooling System Air Cooled Water Cooling System Water Cooled Electricity Power Fuse Electricity Requirement 110 to 240 volts 50 or 60 Hz Single phase Power consumption 800W Assembly 80Watt Lase...

Страница 9: ...Manufacturer s Label The manufacturer s label is located on the back of the device see Figure below It is recommended to enter data such as serial number and year of manufacture into the manufacturer...

Страница 10: ...operation modifications of conditions and methods of operation maintenance inspection and repair the switch off procedures that may be provided in the Operation Manual must be observed Safety Informa...

Страница 11: ...ser com Tel 86 755 82689501 11 only performed with equipment switched off by trained personnel 8 It is forbidden to perform unauthorized modifications and changes to the machine It is emphasized that...

Страница 12: ...mful radiation 2 This laser engraving system contains a carbon dioxide CO2 laser of class 4 that emits intensive and invisible laser radiation Without safety precautions the direct radiation or even d...

Страница 13: ...als in particular un coated aluminum copper silver and gold cannot be processed with the laser and lead to high reflections of the laser beam Such materials must not be inserted into the beam as a dir...

Страница 14: ...689501 14 2 4 Warning and Information Labels The warning and information labels are attached in such positions of the device that could represent a source of danger during set up and operation Therefo...

Страница 15: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 15...

Страница 16: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 16...

Страница 17: ...he machine box carefully remove the foam material which protects the viewing window of the cover and around the machine 3 Take out the key open the door of the laser Remove the accessories box which c...

Страница 18: ...arts ITEM QTY 1 Guiding DVD 1 2 Adapter 1 3 Fuse 2 4 Extention Wire 1 5 Ruler 1 6 Long USB Cable 1 7 228 Belt 2 8 Power Cable 1 9 Ruler for adjust focus 1 10 Water Pump 1 11 Micro Switch 2 12 Lens Cle...

Страница 19: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 19 5 THUNDER LASER Product Warranty Certificate...

Страница 20: ...o mechanical shocks 1 Fuse protection Do not connect other devices via the laser fuse as the laser system requires the full amperage Tips 1 Avoid locations with poor air circulation 2 Select a locatio...

Страница 21: ...SER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 21 3 4 Before Installation 1 Take out the sponge around the laser tube Like below 2 Take out the nylon cable ties around the honey comb plate...

Страница 22: ...l 86 755 82689501 22 3 Please try to use machine special grounding line yellow green line to ground for safety Because it is possible that domestic socket of grounding wire didn t answer Like below 4...

Страница 23: ...n 3 7 3 connecting the Exhaust System Do not start the machine without an adequate exhaust system 3 6 Computer Requirements The following recommendation represents the minimum requirements When using...

Страница 24: ...nnecting the Mains Connect one end of the mains cable with the connection socket at the rear side of the laser device see Figure below and the other end with a protected power outlet Mains voltage and...

Страница 25: ...xhaust pipe into the fan inlet and the other side into the fuselage behind the exhaust tank Insert one side of the blue exhaust pipe into the fan outlet and put the other side of the pipe outside wher...

Страница 26: ...e pipe connect to the machine where marked as Water IN The other pipe please connect to INLET of water chiller and Water OUT of machine Like below The connection of the machine and the Water pump Take...

Страница 27: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 27 Chapter 4 Operation 4 1 Machine View...

Страница 28: ...pressing the Pause button 2 Left up Side Door Open this door for cleaning the second reflective mirror 3 Left Side Door There is laser power supplier air pump and red dot pointer power supply interfac...

Страница 29: ...attention to the electric current if you need to repair please contact with professional maintenance staff 12 PC connection port USB 13 U disk connection port USB 14 Main power switch 15 Laser power s...

Страница 30: ...rn on the main switch first and then the laser supply power If all covers are closed immediately after being switched on the device starts the referencing process When the referencing process is compl...

Страница 31: ...change the parameters in the control panel Laser button single press to draw a dot press and hold to drill a hole Origin button set the starting point for the laser head Box button trace the path of...

Страница 32: ...nderlaser com Tel 86 755 82689501 32 Stop button cancel the current job Reset button reset the machine Menu button change the settings of the controller Esc button return to the last menu Z U button c...

Страница 33: ...Power and Speed Maxpower power used when you press the laser button and also used for cutting the current work when you select the Manual mode Press to change the power File 000 Power 1 14 0 6 0 Spee...

Страница 34: ...the corners of current work when you select the Manual mode Speed moving speed of the laser head when you press the arrows and also speed for the current job when you select the Manual mode Press to c...

Страница 35: ...d 4 3 3 How to Set Different Functions Press button to show the following list Press to choose different menu And then press to confirm 1 Usb File Menu Read files from Memory stick directly Please ins...

Страница 36: ...The display will show Copying When the copying message disappears file copied please press twice to return to the main menu 2 LaserMode Menu change the way of controlling the speed and power Auto The...

Страница 37: ...by the software the position of the drawing in the Coordinates of the software 4 FrameMode Menu change the function of the button TrackFrame track the frame of current work CutFrame cut the frame of c...

Страница 38: ...755 82689501 38 6 Frame Menu set the frame size of current work 7 Format Menu format the files saved in the DSP controller 8 Language Menu change the language in the display Press button and then move...

Страница 39: ...how the following list Press to move to different menu And press to control the movement of U Z axes Choose ZAxesReset and press confirm to reset the Z axes motorized table will move down till it reac...

Страница 40: ...underlaser com Tel 86 755 82689501 40 Choose AutoFocus and press confirms to use the auto focus function The table will keep moving up till it reach get near to the limit switch in the laser head and...

Страница 41: ...object to be engraved into the laser and move into the desired position on the engraving table Usually the object is positioned in the upper right hand corner Use the rulers to determine the dimension...

Страница 42: ...ling the laser tube Please do not start your work if the laser tube isn t full of water because that may led to laser tube damage due to the high temperature 9 Finally press the START button in the di...

Страница 43: ...o install and set up the rotary engraving attachment proceed as described as follows 1 Move the working table to the lower position switch off the laser and open the top lid 2 Put the rotary engraving...

Страница 44: ...ture indicates Like below Diameter of item 80mm Gear ratio big gear small gear 2 See the settings of your motor driver The subdivision of our motor driver is set to 5000 the Pulse per round is 5000 x...

Страница 45: ...em 9 Select Load and Send file to Machine click Original and box on the display please make sure that the material is in the right location and enough space for working 10 Switch on the exhaust system...

Страница 46: ...tic materials have a low melting point a low pip setting should be selected to reduce the danger of melting 2 Acrylic There are two different types of acrylic cast and extruded The cast acrylic become...

Страница 47: ...accumulated in the engraving system In case of soiling the machine must be cleaned The cleaning interval strongly depends on the material that is being processed and the operating time of the device P...

Страница 48: ...necessary clean it with a cotton bud and a lens cleaning tissue 6 Remove the coarse dust as good as possible by blowing air onto the lens surface 7 Check the surface and if necessary clean the lens w...

Страница 49: ...rlaser com Tel 86 755 82689501 49 As following the picture indicated 1 2 Remove the air pipe and the autofocus Rotation ot the left and the head is divided into two parts 3 4 5 6 Direciton of rotation...

Страница 50: ...and destroy the mirrors too For the first two mirrors you can clean them directly The 3rd mirror and the lens need to be removed from the laser head before cleaning The Mirror 2 Make sure the power of...

Страница 51: ...er com Tel 86 755 82689501 51 How to take out the mirror 3 as following the picture indicated 1 2 Driection of rotation 3 4 Remove the fixture Use woden applicator to the right remove the reflector 5...

Страница 52: ...TECH CO LTD tech thunderlaser com Tel 86 755 82689501 52 5 2 3 Cleaning the Beam Combiner The beam combiner must be cleaned carefully by using lens cleaning paper to avoid scratching the surface Do n...

Страница 53: ...120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 53 5 3 Maintain the X Y Z Rails It is suggested to add Rust Preventative Grease to the rails screws at leas...

Страница 54: ...might be deflective This will reduce the efficient of the laser beam or even cause no laser beam At this moment you will need to re adjust the beam path again If you need to know that about adjust the...

Страница 55: ...r Chiller It is suggested to change the water at least once every month Make sure the laser tube is filled with water before starting the machine It is advised to add water every 3 days The quality an...

Страница 56: ...y monthly and cleaning if required 3 The beam combiner must be checking every weekly and cleaning if required 4 The working table must be cleaning daily 5 The whole laser machine must be cleaning ever...

Страница 57: ...there isn t laser beam please refer to Option A on the contrary refer to Option B Here is the checking process Option A If there isn t a laser beam in the laser tube when press the red button TEST on...

Страница 58: ...water protection switch water pump cooling system or blocked water pipe then you will need to check the water pipes water pump water cooling and water protection switch one by one 2 Please check wheth...

Страница 59: ...If you use laser1 output on the laser controller for machine set the interface into laser2 output set the power input of software into POWER2 and set POWER2 display on the control panel then test is i...

Страница 60: ...THUNDER LASER MARS 120 www thunderlaser com THUNDERLASER TECH CO LTD tech thunderlaser com Tel 86 755 82689501 60...

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