ThoroughClean D10i-36C Скачать руководство пользователя страница 8

TROUBLE SHOOTING GUIDE

 

PROBLEM 

POSSIBLE CAUSE 

REMEDY 

COMMENT 

MACHINE WILL 

NOT START 

Power not plugged in and switched 

on 

Plug into appropriate outlet and 

switch on at the wall, then at the 

machine 

If Electrical 

  

No Fuel 

Check Fuel. Re-fill fuel tank. 

If Petrol or Diesel 

  

No Fuel 

Open fuel tank ball valve or fuel 

solenoid tap 

If Petrol or Diesel 

  

No or low water supply 

Check water supply 

If fitted with 

AquaTech

 break 

tank and auto shut-down 

  

Float switch sticking 

Check float switch in water tank 

If fitted 

  

Emergency-Stop engaged 

Disengage 

If fitted 

  

Battery Isolator switch engaged 

Disengage 

If fitted 

  

Starter Isolator Switch engaged 

Disengage 

If fitted 

  

Pump oil level too low 

Top up with SAE15W40 or SAE30 

If fitted with low level switch 

  

Pump oil over temp 

Allow to cool down 

If fitted with oil over temp 

switch 

  

Boiler over temp 

Allow to cool down 

If fitted with over temp switch 

  

Timed by-pass shutdown 

First switch off and then on again 

Some electrical units 

THE PUMP 

RUNS BUT DOES 

NOT PRODUCE 

NOISE OR 

PRESSURE 

The pump is not primed and is 

running dry 

Check if there is water in the suction 

line 

  

Check if the gun is open 

  

Check if nozzle is not blocked 

  

Check that the valves are not 

blocked 

  

SHORT 

PLUNGER SEAL 

LIFE 

Cavitation or air in the system 

Check suction hose. Increase 

diameter size for bigger supply 

  

Damaged ceramic plunger 

Replace Plunger 

  

Excessive pressure and/or temp in 

the pumped water 

Check the temperature and pressure 

of inlet water 

  

SHORT BEARING 

LIFE 

Problems with pump-motor 

connection 

Check status of drive shaft keys, 

flexible coupling or pulley 

  

The oil has not been changed 

regularly 

Change oil as instructed in the 

maintenance schedule 

  

Excessive pressure of pumped 

water 

Check the pressure 

  

MACHINE 

RUNNING OKAY, 

BUT NOT 

REACHING 

SPECIFIED 

PRESSURE 

Sucking air 

Check Suction for Air Leaks 

  

Valves Sticking 

Remove – Clean – Replace 

Check Water Quality 

Seat in Unloader Valve Worn/ By-

Passing Water 

Remove – Fit BPV Service Kit Or 

Exchange Valve 

Probably Indicate Service 

Required 

HP Jet Wrong Size – Worn Out 

Check – Replace 

  

Worn Piston Plunger H.P. Seals  

Check – Replace 

Check Pistons for Cracks 

Pressure control valve not set right 

Calibrate valve. Check seal seat 

  

Low speed/rotation 

Check motor revs and drive 

  

Insufficient Water Supply 

Check Available Water Supply. Clean 

Filters in Suction Line. Increase 

supply hose size 

  

FLUCTUATING 

PRESSURE 

Valves Worn/Sticking 

Remove – Clean – Replace 

Check Water Quality 

Blockages/Debris in By-Pass Valve 

Remove – Clean – Replace 

Check Filters for damage 

Pump Sucking Air 

Seal Suction 

  

Jet too small 

Check correct size and replace 

  

Worn Piston HP Seals 

Remove – Clean – Replace 

Service Required 

 PSI LOW AFTER 

Fair Wear / Tear? 

Check – Replace HP Jet 

Check Recent Activity/Usage 

 

Содержание D10i-36C

Страница 1: ...ndex Page 2 Technical data Specifications 3 Installation Start up 4 Operating Tips Shutting down Regular Checks 5 6 Maintenance Schedule 8 9 Trouble Shooting Guide 10 What can cause expensive damage t...

Страница 2: ...00 psi 15 lpm 3000 psi 15 lpm 3000 psi 15 lpm Nozzle size at set up pressure 15045 15045 15045 15045 Pump Speed RPM 1450 1450 1450 1450 Hour Meter Engine Pump vibe mounted Pump protected by LubeBuddy...

Страница 3: ...there are no kinks in it Trigger gun to expel any air in the system LAST CHECKS START Check all hoses are connected and check for damage or water leaks Check oil level in the pump The oil sight glass...

Страница 4: ...vy soil or dirt build up The unit comes standard with a 15 degree nozzle correctly sized for the pressure and flow for your machine Always use the same size nozzle NEW to test the machine for performa...

Страница 5: ...diately Do not use extension cords on these units plug straight into wall socket SAFETY Ensure safety protective gear is used and in good state of repair Ensure Safety MEDIC ALERT Card is handy Prolon...

Страница 6: ...3 pump Replace Brass Valves 6 pump Replace various seals 3 pump Replace Ceramic Piston Plungers if cracked or worn 3 pump Only if required 12 Check By Pass valve function test re kit or replace if req...

Страница 7: ...uneconomical to repair Replace as necessary Remember to check filters regularly and clean under running water The correct procedure for replacing the filter mesh in the small black filters vs the larg...

Страница 8: ...k suction hose Increase diameter size for bigger supply Damaged ceramic plunger Replace Plunger Excessive pressure and or temp in the pumped water Check the temperature and pressure of inlet water SHO...

Страница 9: ...eals Worn Cracked Piston Check Replace Water Blasted into Pump via Breather Cap during Cleaning Exercise Care WATER DRIPPING FROM UNDER PUMP Between crankcase and manifold housing H P Piston Seals Wor...

Страница 10: ...t through by pass valve and only small increase in pressure is achieved doing this Lost of waster horse power COMMON MISTAKE Put a smaller HP Jet onto lance for higher pressure When orifice is reduced...

Страница 11: ...etration would be detrimental NEVER WATER BLAST fragile items surfaces that may be damaged by high velocity water Always carefully test on a small area first ALWAYS WEAR PROTECTIVE GEAR PPE i e Head f...

Страница 12: ...t task was being performed at the time of the injury making special note of any chemicals that were used and the quality of the water MEDIC ALERT INFORMATION ALWAYS ENSURE MACHINE IS FITTED WITH A REM...

Страница 13: ...tion for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a maj...

Страница 14: ...period THIS WARRANTY WILL NOT APPLY TO Any part component that has been subject to misuse negligence accidental damage improper or inadequate maintenance or improper storage Any part that has been sub...

Страница 15: ...he required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforeseen cir...

Страница 16: ...6 38 37 34 26 40 41 42 1 29 33 6 10 9 8 13 12 14 20 19 11 43 44 45 48 31 32 23 16 25 30 15 16 17 18 27 46 47 24 3 28 7 4 2 26 25 23 16 21 22 13 14 11 18 12 5 Hawk NPM1525 serie 2011 NPM1525 pump 2011...

Страница 17: ......

Страница 18: ...02 00 Valve plate 6 21 0900 30 Valve spring 6 22 0604 05 Valve cage 6 23 1802 03 Hexagonal screw M8x18 8 24 0500 61 Closed bearing housing 1 25 0601 63 O Ring 1 78x60 05 2 26 0200 06 Roller bearing 33...

Страница 19: ...Seals 18 mm 1 2600 37 Complete Seals Packing 18 mm 3 2612 42 Plunger 18 mm 3 2600 08 Complete Valve 6 2608 03 Plunger oil Seals 1 2600 75 Complete Manifold 1 3100 13 Connecting Rod Plunger Rod Assy 3...

Страница 20: ...3 6 6 10 8 GPM 0 3000 PSI Features all stainless and brass internal parts New design reduces sensitivity to entrapped air No external moving parts or springs Unique barb and flow balance design provid...

Страница 21: ...3 15 16 22 24 25 28 29 INSTALLATION Select an unloader appropriate for the pressure and flow of your system see specification chart This unloading valve is a flow through design and should be mounted...

Страница 22: ......

Страница 23: ...3 3 4 4 5 5 6 6 A A B B C C D D D10R Circuit Diagram A Ferero D Cover 23 11 2011 Designed by Checked by Approved by Date 1 1 Edition Sheet Date To TVE Fuel sol 86 87 87A 30 85 E Stop Float TVE from h...

Страница 24: ...STARTER SOL VE R1 WATER FLOAT SWITCH R3 R3 WATERFAULT LIGHT R2 OIL PRESSURE SWITCH ENGINEFAULT LIGHT H M Y FUEL SOL OIL PRESSURE SWITCH M START SOL Generator WATERFAULT LOCK OIL FAULT STARTER Wiring c...

Страница 25: ...de Company Name 2696 ThoroughClean Address 12 Ashburn Rd Bundamba QLD 4304 Telephone Fax Number Tel 07 5467 2025 Fax 07 5467 2026 Recommended Use Other Names Engine and Pump oil None Listed 2 HAZARDS...

Страница 26: ...d clothing and wash before reuse or discard If symptoms develop seek medical attention Eye If contact with the eye s occurs wash with copious amounts of water holding eyelid s open Take care not to ri...

Страница 27: ...ing drinking smoking or using toilet facilities Conditions for Safe Storage Store in a cool dry well ventilated area away from heat sources of ignition oxidising agents foodstuffs and clothing and out...

Страница 28: ...ratory Protective Devices and AS NZS 1716 Respiratory Protective Devices Eye Protection Safety glasses with side shields goggles or full face shield as appropriate recommended Final choice of appropri...

Страница 29: ...TABILITY AND REACTIVITY Chemical Stability Stable under normal conditions Conditions to Avoid Extremes of temperature and contact with incompatibles Incompatible Materials Strong oxidising agents such...

Страница 30: ...tis 12 ECOLOGICAL INFORMATION Ecotoxicity No ecological data available for this product Persistence Degradability This material is not expected to be readily biodegradable Mobility Not available Envir...

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