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MAINTENANCE SCHEDULE: 

 

 

ACTION REQUIRED 

DAILY 

50 HRS 

250 HRS 

500 HRS 

ANNUAL 

1. 

Replace high pressure nozzle/jet 

 

As 

required   YES 

YES 

YES 

2 

Check Water Filters – Clean or Replace if 

damaged 

YES 

YES 

YES 

YES 

YES 

3 

Inspect for leaks and repair all HP Accessories 

like gun, hose, swivel, hose reel swivel, nozzle  YES 

YES 

YES 

YES 

YES 

4 

Inspect all electrical cabling for damage or 

wear – repair by qualified electrician 

YES 

YES 

YES 

YES 

YES 

5 

Check High Pressure Switch & Flow Switch  

and replace if faulty 

 

YES 

YES 

YES 

YES 

6 

Check Oil level in Pump (sight glass half full) 

YES 

YES 

YES 

YES 

YES 

7 

CHANGE pump oil – SAE 15W40  

 

 

YES 

YES 

YES 

YES 

8 

Check engine oil level – SAE 15W40 

YES 

YES 

YES 

YES 

YES 

9 

Check Oil level in Gearbox (sight glass half 

full)  and top up with SAE 80W90 Gearbox oil 

 

YES 

YES 

YES 

YES 

YES 

10 

Service transmission, change oil – SAE 80W90   

 

YES 

YES 

YES 

11 

Strip and Refurbish pump: 

     - Replace Plunger Rod Oil Seals (3/pump) 

     - Replace Brass Valves (6/pump) 

     - Replace various seals (3/pump) 

     - Replace Ceramic Piston Plungers if  

       cracked or worn (3/pump) 

 

 

 

 

Only if 

required 

12 

Check By-Pass valve function test - re-kit or 

replace if required 

 

 

YES 

YES 

YES 

13 

Function test all Safety Shutdowns & By-Pass 

timed shut-down 

 

 

YES 

YES 

YES 

14 

Check engine sub-frame vibe mounts 

 

 

 

YES 

YES 

YES 

15 

CONTROL PANEL – Have an Authorised 

Electrician Fully Function Test - Repair or 

Replace all Electrical Components.  

As required or annually 

          

TRAILERS 

16 

Re-tighten all nuts & bolts on spring 

suspension, tow-bar hitch, mechanical brakes. 

Check tension on mechanical brake cable. 

 

 

YES 

YES 

YES 

YES 

17  

Check Tyre Pressure – inflate if necessary 

Daily Check 

 

MAINTENANCE TIPS:  

 
USE THE FOLLOWING GUIDE WHEN CONSIDERING MAINTENANCE: 

 

Always test your machine using a new high pressure nozzle - correctly sized for set-up pressure 
and flow. 
 

Before you start pulling pumps apart, do obvious checks first: 

•

 

Worn /blocked Jets 

•

 

Air Leaks 

•

 

Engine Speed  (Not too low) 

•

 

Power Supply  (Not too low when using long leads on 240 Volt units) 

•

 

Suction Filters (Blocked?) 

•

 

Water supply volume (Not too low) 

 

6 

Содержание D10i-36C

Страница 1: ...ndex Page 2 Technical data Specifications 3 Installation Start up 4 Operating Tips Shutting down Regular Checks 5 6 Maintenance Schedule 8 9 Trouble Shooting Guide 10 What can cause expensive damage t...

Страница 2: ...00 psi 15 lpm 3000 psi 15 lpm 3000 psi 15 lpm Nozzle size at set up pressure 15045 15045 15045 15045 Pump Speed RPM 1450 1450 1450 1450 Hour Meter Engine Pump vibe mounted Pump protected by LubeBuddy...

Страница 3: ...there are no kinks in it Trigger gun to expel any air in the system LAST CHECKS START Check all hoses are connected and check for damage or water leaks Check oil level in the pump The oil sight glass...

Страница 4: ...vy soil or dirt build up The unit comes standard with a 15 degree nozzle correctly sized for the pressure and flow for your machine Always use the same size nozzle NEW to test the machine for performa...

Страница 5: ...diately Do not use extension cords on these units plug straight into wall socket SAFETY Ensure safety protective gear is used and in good state of repair Ensure Safety MEDIC ALERT Card is handy Prolon...

Страница 6: ...3 pump Replace Brass Valves 6 pump Replace various seals 3 pump Replace Ceramic Piston Plungers if cracked or worn 3 pump Only if required 12 Check By Pass valve function test re kit or replace if req...

Страница 7: ...uneconomical to repair Replace as necessary Remember to check filters regularly and clean under running water The correct procedure for replacing the filter mesh in the small black filters vs the larg...

Страница 8: ...k suction hose Increase diameter size for bigger supply Damaged ceramic plunger Replace Plunger Excessive pressure and or temp in the pumped water Check the temperature and pressure of inlet water SHO...

Страница 9: ...eals Worn Cracked Piston Check Replace Water Blasted into Pump via Breather Cap during Cleaning Exercise Care WATER DRIPPING FROM UNDER PUMP Between crankcase and manifold housing H P Piston Seals Wor...

Страница 10: ...t through by pass valve and only small increase in pressure is achieved doing this Lost of waster horse power COMMON MISTAKE Put a smaller HP Jet onto lance for higher pressure When orifice is reduced...

Страница 11: ...etration would be detrimental NEVER WATER BLAST fragile items surfaces that may be damaged by high velocity water Always carefully test on a small area first ALWAYS WEAR PROTECTIVE GEAR PPE i e Head f...

Страница 12: ...t task was being performed at the time of the injury making special note of any chemicals that were used and the quality of the water MEDIC ALERT INFORMATION ALWAYS ENSURE MACHINE IS FITTED WITH A REM...

Страница 13: ...tion for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a maj...

Страница 14: ...period THIS WARRANTY WILL NOT APPLY TO Any part component that has been subject to misuse negligence accidental damage improper or inadequate maintenance or improper storage Any part that has been sub...

Страница 15: ...he required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforeseen cir...

Страница 16: ...6 38 37 34 26 40 41 42 1 29 33 6 10 9 8 13 12 14 20 19 11 43 44 45 48 31 32 23 16 25 30 15 16 17 18 27 46 47 24 3 28 7 4 2 26 25 23 16 21 22 13 14 11 18 12 5 Hawk NPM1525 serie 2011 NPM1525 pump 2011...

Страница 17: ......

Страница 18: ...02 00 Valve plate 6 21 0900 30 Valve spring 6 22 0604 05 Valve cage 6 23 1802 03 Hexagonal screw M8x18 8 24 0500 61 Closed bearing housing 1 25 0601 63 O Ring 1 78x60 05 2 26 0200 06 Roller bearing 33...

Страница 19: ...Seals 18 mm 1 2600 37 Complete Seals Packing 18 mm 3 2612 42 Plunger 18 mm 3 2600 08 Complete Valve 6 2608 03 Plunger oil Seals 1 2600 75 Complete Manifold 1 3100 13 Connecting Rod Plunger Rod Assy 3...

Страница 20: ...3 6 6 10 8 GPM 0 3000 PSI Features all stainless and brass internal parts New design reduces sensitivity to entrapped air No external moving parts or springs Unique barb and flow balance design provid...

Страница 21: ...3 15 16 22 24 25 28 29 INSTALLATION Select an unloader appropriate for the pressure and flow of your system see specification chart This unloading valve is a flow through design and should be mounted...

Страница 22: ......

Страница 23: ...3 3 4 4 5 5 6 6 A A B B C C D D D10R Circuit Diagram A Ferero D Cover 23 11 2011 Designed by Checked by Approved by Date 1 1 Edition Sheet Date To TVE Fuel sol 86 87 87A 30 85 E Stop Float TVE from h...

Страница 24: ...STARTER SOL VE R1 WATER FLOAT SWITCH R3 R3 WATERFAULT LIGHT R2 OIL PRESSURE SWITCH ENGINEFAULT LIGHT H M Y FUEL SOL OIL PRESSURE SWITCH M START SOL Generator WATERFAULT LOCK OIL FAULT STARTER Wiring c...

Страница 25: ...de Company Name 2696 ThoroughClean Address 12 Ashburn Rd Bundamba QLD 4304 Telephone Fax Number Tel 07 5467 2025 Fax 07 5467 2026 Recommended Use Other Names Engine and Pump oil None Listed 2 HAZARDS...

Страница 26: ...d clothing and wash before reuse or discard If symptoms develop seek medical attention Eye If contact with the eye s occurs wash with copious amounts of water holding eyelid s open Take care not to ri...

Страница 27: ...ing drinking smoking or using toilet facilities Conditions for Safe Storage Store in a cool dry well ventilated area away from heat sources of ignition oxidising agents foodstuffs and clothing and out...

Страница 28: ...ratory Protective Devices and AS NZS 1716 Respiratory Protective Devices Eye Protection Safety glasses with side shields goggles or full face shield as appropriate recommended Final choice of appropri...

Страница 29: ...TABILITY AND REACTIVITY Chemical Stability Stable under normal conditions Conditions to Avoid Extremes of temperature and contact with incompatibles Incompatible Materials Strong oxidising agents such...

Страница 30: ...tis 12 ECOLOGICAL INFORMATION Ecotoxicity No ecological data available for this product Persistence Degradability This material is not expected to be readily biodegradable Mobility Not available Envir...

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