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THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07
Page N. 15

- Tot: 18

Verify bands in the machine, repeat energy acquisition

F61

AUTOMATIC COLD CALIBRATION OVERFLOW TO LOW

Verify bands characteristic, repeat operation, if problem persists contact our technichal office.

F62

AUTOMATIC COLD CALIBRATION OVERFLOW TO HIGH

Verify bands characteristic, leave the machine cooling, repeat operation, if the problem persists do not

exitate to contact our technichal office.

F63

MAINS SUPPLY FREQUENCY OUT OF RANGE

Wait mains supply frequency to stabilize, press key RESET/MODE; if the problem persist set parameter

DATI DI SETTING / BAR CODE 3 = 0.

F69

CURRENT TO GROUND

Verify bands into machine that touch probably ground.

NOTE: the thermoregulator is connected to ground, to verify with an instrument the band problem, it is

necessary disconnect before bands cables from connector CN1/3-CN1/4 and connector CN3/6-CN3/7.

F76

IREAD TOO HIGH

Current circuit saturation.

Verify bands in machine not perfectly isolated.

Verify voltage on secondary of power trasformer.

Contact our technichal office.

F77

50/60 HZ FREQUENCY CHANGE DETECTED

Verify at power on a change in the mains supply frequency 50/60 Hz.

After a master reset or at start up the thermoregulator has recognise 60 Hz mains supply frequency.

Press key RESET/MODE

F78

EQUIPMENT NOT CALIBRATED

Make an automatic calibration

(only previous software up to release 4.0)

F081

CHECK-SUM FAULT – HARDWARE FAILURE

Checked data in the eeprom wrong, pay much attention please.

Press key RESET/MODE, verify MACHINE DATA, SETTING DATA, PRE-HEAT AND SEAL

TEMPERATURE SET, do not exitate to contact our technichal office.

F082

LOGIC SUPPLY(CN2) AND POWER SUPPLY(CN1) HAVE DIFFERENT PHASES

Verify that the supplies have the same phase or out of phase 180 degree.

F083

REFERENCE CABLE OR POWER CABLE WRONG TURNED

Verify connections of reference and power cables:

CN3/6 corresponding to CN1/3

CN3/7 corresponding to CN1/4

F084

POWER TRASFORMER VOLTAGE TOO HIGH

Verify calculation of power trasformer, Verify setting of DIP SWITCH SW+ SW-

F085

SEALING TIME HIGHER THAN MACHINE SET DATA 7.XXX

Verify sealing time set into the PLC, increase MACCHINE DATA 7.XXX

F086

MAINS SUPPLY VOLTAGE DECRESASED BY MORE THEN 10%

Fault do not stop machine and disappear after 10 seconds, Verify mains supply voltage because floating.

F087

MAINS SUPPLY VOLTAGE DECRESASED BY MORE THEN 10% DURING SEALING

Fault do not stop machine and disappear after 10 seconds, Verify main supply voltage because floating.

F088

NO SIGNAL FROM BAND

Verify the band into machine because probably not perfectly isolated.

Fault Hardware on the analog input.

Do not exitate to contact our technichal office.

F089

BAND BROKEN IF THE BANDS ARE PARALLEL CONNECTED

Verify the bands in parallel.

If the problem persist, repeat Burn-in procedure, only few seconds to permit starting of procedure, and press

RESET/MODE to interrupt procedure.

F090

SHORT CIRCUIT BETWEEN THE BANDS OR BETWEEN A BAND AND GROUND IN THE

CASE OF HIGH CURRENT

Содержание UPSCR Series

Страница 1: ... a 40012 LIPPO DI CALDERARA BOLOGNA Tel 39 051 6466225 e Mail mail 3e3e3e com Fax 39 051 6426252 Indirizzo internet www 3e3e3e com MANUAL BALANCING at first start up AUTOMATIC BALANCING at sealing band change BURN IN of sealing band AUTOMATIC POWER FREQUENCY SWITCHING ENERGY CONTROL ON SEALING BAND 485 SERIAL INTERFACE to exchange data to supervisor ...

Страница 2: ...or wires for industrial grade sealing Contact our engineering department for information regarding specific applications Do not deliver electrical power to the temperature controller if the protective cover has been removed for special servicing on the electronic system Operate the equipment by following the instructions contained herein Employ qualified and well trained personnel familiar with th...

Страница 3: ...eria indicated in the EN50082 2 directive have been followed general standards regarding safety in industry IEC 1000 4 2 IEC 801 2 1991 STATIC ELECTRICITY DISCHARGE ESD IEC 1000 4 3 CEI 801 3 RADIATED ELECTRO MAGNETIC FIELD IEC 1000 4 4 CEI 801 4 FAST TRANSIENT OSCILLATIONS FAST TRANSIENT BURST ENV50141 MAINS PICKUP INTERFERENCE Emissions tests The criteria specified in the EN50081 2 directive hav...

Страница 4: ...q mm PIN2 PRE HEAT SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN3 SEALING SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN4 SEALING FAULT CONTACT N C cosΦ 1 250V 8A 0 5 sq mm PIN5 SEALING FAULT CONTACT N C cosΦ 0 4 250V 5A 0 5 sq mm PIN6 BAND REFERENCE 0 5 sq mm PIN7 BAND REFERENCE 0 5 sq mm PIN8 SIGNAL LEAD SCREEN do not connect from the machine side 1 sq mm CN4 DISPLAY CONSO...

Страница 5: ...control circuit supply CN2 1 and CN2 2 CN1 5 should be connected to the EARTH ELECTRODE of the machine by using a yellow green wire whose size should be that of the power leads SEALING FAULT REF REF EARTH PRE HEATING SIGNAL INPUT FROM PLC SEALING SIGNAL INPUT FROM PLC EARTH BAND TRANSFORMER 1000VA EMERGENCY STOP BUTTON EMC FILTER board faulty ...

Страница 6: ...mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 1 5 0 3 1 67 2 0 25 1 59 3 0 1 2 95 3 0 15 1 95 3 0 2 1 50 3 0 25 1 27 4 0 15 1 40 4 0 25 0 96 5 0 2 0 8 5 0 25 0 69 6 0 1 1 6 6 0 2 0 72 8 0 1 1 2 8 0 2 0 51 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 2 8 0 3 0 9 4 0 3 0 6 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 4 0 15 1 4 4 0 25 0 9 6 0 15 0 9...

Страница 7: ... x 1 5 45 V TRASFORMER SECONDARY VOLTAGE Compresa fra 30V e 45V DIP SWITCH SW e SW OFF OFF ON ON See DIP SWITCH SW SW TABLE NOTE SW e SW set depend on TRASFORMER RATED VOLTAGE 30V field 26V 35 V don t depend on TRASFORMER SECONDARY VOLTAGE DIP SWITCH SW SW TABLE Dip 1 Dip 2 Dip3 Dip4 TRASFORMER RATED VOLTAGE ON ON ON ON 05 07 TO LIGHT GREEN LED OFF ON ON ON 08 15 ON OFF ON ON 16 25 OFF OFF ON ON 2...

Страница 8: ... active current 45A for model 30A 90A for model 60A 135A for model 90A 7 Wait 8 Display V D I P blinking On the display blinks V D I P to remember that SW SW dip switch must be set see CALCULATION TABLE and DIP SWITCH SW SW TABLE 8 Press the RESET key 9 Display T 0 2 0 20 DEGREES Set gripper jaws temperature or wait T 0 3 0 30 DEGREES from software release V4 9 On the display appears the ambient g...

Страница 9: ...pears alternatively B A L and temperature value not balanced to remember that green red led balancing need to do Note a red bar down before B A L means unbalance towards down a red bar up before B A L means unbalance towards up the wording T means temperature overflow toward down rotate balancing trimmer clockwise to light green led rotate anticlockwise to light red led update of green red led is ...

Страница 10: ... all machine will be equal 4 4 SPECIAL FUNCTION ENERGY CONTROL CAN BE PERFORMED ON ALL MACHINES HANDLING SLIGHTLY FLAMMABLE MATERIAL THIS INCREASE REDUNDANCY AND AUTO CONTROL THEREBY MAKING THE SYSTEM SAFER TOO BEFORE GOING ON GET IN TOUCH WITH OUR TECHNICAL OFFICE FOR INSTRUCTIONS 1 Enter the machine data F 1 to Enable the control for the pre heating procedure F 2 to Enable the control for the he...

Страница 11: ... the carter pay much attention to the internal flat and take off the carter enlarging lightly lateral panel to unlock the connectors disconnect internal flat and take off completely the carter Inside You can see 3 boards on the central board with the components mounted towards inside the eprom on socket 28 pin You can see Pay attention not to stretch some pins pay attention to the polarity of the ...

Страница 12: ... jaws temperature set on the thermoregulator In applications where a great precision of temperature is necessary it is possible change this parameter and set it with the actual gripper jaws temperature simply pressing keys DOWN UP 5 Keep the key RESET pressed for 3 seconds to start the AUTOMATIC BURN IN CYCLE THE MACHINE IS READY TO WORK NOTE After the BURN IN cycle sealing bands modify a little i...

Страница 13: ...NG THE SEALING BANDS WITH MACHINE COLD see par 5 1 Another less expensive way to work but easier to make a mistake is to set the parameter of ambient temperature at the gripper jaws temperature and doing an automatic cold balancing do not exitate to contact our technical office 1 Switch off power release pre heat and seal commands let the gripper jaws cooling down 2 Install the new sealing bands s...

Страница 14: ...BY TRIMMER BALANCING Only at start up after a master reset it s necessary to do a trimmer balancing and an electronic balancing F36 DO AN ELECTRONIC BALANCE BY PRESS DOWN UP KEY At start up after a master reset and a trimmer balancing it s necessary to do an electronic balancing F38 THE MACHINE IS WAITING A COOLING DOWN DURING A CALIBRATION PROCEDURE Wait please F39 THE MACHINE IS WAITING A COOLIN...

Страница 15: ...se 4 0 F081 CHECK SUM FAULT HARDWARE FAILURE Checked data in the eeprom wrong pay much attention please Press key RESET MODE verify MACHINE DATA SETTING DATA PRE HEAT AND SEAL TEMPERATURE SET do not exitate to contact our technichal office F082 LOGIC SUPPLY CN2 AND POWER SUPPLY CN1 HAVE DIFFERENT PHASES Verify that the supplies have the same phase or out of phase 180 degree F083 REFERENCE CABLE OR...

Страница 16: ...YNCRONISM DOES NOT MATCH MACHINE REQUIREMENTES Internal hardware problem do not exitate to contact our technichal office F096 V I TOO HIGH Voltage circuit saturation Verify trimmer BALANCING Verify DIP SWITCH SW1 only previous software up to release 4 0 F097 PARTIAL SHORT CIRCUIT BETWEEN THE BANDS Verify bands into machine probably not perfectly isolated If the problem persist repeat Burn in proce...

Страница 17: ...____________________ 2 x mm Copper Silver in the centre _______________________ mm Teflon coat in the centre _______________________ mm Type of connections Parallel Serial _______________________ P S TECNICHAL NOTE RESISTANCE OF THE SEALING _______________________ Ω RATED CURRENT OF THE THERMOSALD _______________________ 30 60 90 A SECONDARY VOLTAGE OF THE TRANSFORMER ______________________ V MODE...

Страница 18: ...rrent tol in pre heat H 04 0 H Phase tol in pre heat I 06 0 I Current tol in seal L 04 0 L Phase tol in seal O 06 0 O Energy min thresold acquire P 060 P Burn in Temperature C1 160 C1 Burn in heating Time C2 030 C2 Cycle Num to change freq C3 000 C3 Max err 1 10000 period freq C4 900 C4 SETTING DATA TABLE Default Heating current for test 0 00 0 0 V I istantaneus for test 1 xxx 1 I read istantaneus...

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