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Monochromated X-Ray Source with XR5 Electron Gun 

Issue 5 

 

Monochromator and XR5 (HA600054)

21

5.3 Anode 

Maintenance 

The anode has an active length of 25mm, but the electron gun spot on the anode is of 
the order of 1mm in diameter or less. Over a time, the period of which depends upon 
the power density impinging upon the anode, the X-Ray signal obtained will decrease 
in amplitude due to degradation of the coating. When the signal has dropped to 
unacceptable levels the anode can be moved to a fresh area by turning the knurled 
knob on the 

“Z”

 drive on which the anode is mounted. This is best achieved by 

monitoring the signal using the ratemeter so the improvement can be ascertained in 
combination with viewing the spots on a suitable phosphor sample. In general a 
movement of 1mm or less should be sufficient, which corresponds to a little less than 
one turn of the drive. This will give a total of 25 fresh areas on the anode. 

Figure 5-2: Location of the Anode Shift Drive 

Follow the procedure below to replace the monochromator anode surface: 

1.  Set up the ESCALAB 250 system so that you can observe the intensity of the 

monochromator source, either by observing the spot on a phosphor sample or 
an XPS signal, such as Ag3d

5/2

from a standard silver sample. 

2.  Locate the anode linear motion drive with reference to Figure 5-2.  

3.  Rotate the linear motion drive to move the anode by less than 1 turn (< 0.8 

mm) in either direction, or until the signal level or spot brightness are restored 
to their normal level and further movement has no effect. 

4.  If observing the spot on a phosphor, burn marks will be visible as dark patches. 

Move the anode until these are not visible in the beam spot diameter that is 
required. It is wise to start at one end of a new anode and then to 
systematically move the anode in the same direction to obtain each fresh 
surface. In this way it is possible to judge what fraction of the anode has been 
used at any time and to plan to replace the anode as part of a routine 
maintenance schedule. 

Monochromated X-Ray Source with XR5 Electron Gun

Monochromator and XR5 (HA600054) 

 

Issue 5  

22

5.4 Replacing 

Anodes 

In general, the anode will need replacing only when all the aluminium coating has been 
degraded sufficiently to attenuate the X-Ray flux below acceptable levels along its 
entire length. 

If the anode condition requires its replacement, the vacuum system will have to be fully 
shut down and vented to dry nitrogen. 

Figure 5-3: XR5 Anode Assembly 

Refer to 

Figure 5-3: XR5 Anode Assembly

.

1. 

Unplug the cables from the XR5. 

2. 

Expose the anode terminations by withdrawing the anode safety shield. This is 
identical to the shield covering the Twin Anode gun, and requires the loosening 
of the M4 x 8 cap head clamp screws and then a twist to disengage from the 
locking pins mounted in the side of the 70mm flange of the anode assembly. 

3. 

The PTFE tube covering the external end of the anode can now be unscrewed 
from its mating PTFE collar. This exposes the end of the anode with the HT 
connector and 2 cooling pipes attached. 

4. 

Unplug the HT connector 

5. 

Unplug the 2 cooling line connectors from the anode cap. This may require the 
use of a tool such as a flat blade screwdriver to lever the connectors away from 
the anode cap. There will be a slight spillage of cooling water at this stage. Bear 
in mind that the anode will also contain a few cc of water when removed - watch 
out for your clothes! 

6. 

Loosen the locking screw from the end ferrule of the cooling/HT steel conduit 
and withdraw the conduit from the anode-shield-support assembly. 

7. 

Unscrew the 4-off M4 x 12 cap head screws from the steel collar retainer for the 
PTFE collar. Remove these items and the PTFE tube from the anode assembly. 

8. 

Retract the Linear Motion Drive fully. 

9. 

Remove the 6-off M4 x 12 cap head screws from the FC19 mini-flange of the 
anode.

10.  Carefully withdraw the anode from the gun assembly. It should withdraw 

smoothly. If any resistance is felt inspect the end of the copper tube after 
withdrawal for signs of gouging. If gouging is apparent the anode-locating-cap 
will need its bore to be cleaned. 

11. 

If the anode was extracted smoothly with no signs of gouging a new anode can 
be fitted, with a new FC19 copper gasket. This should fit smoothly into place 
without need of force. 

12. 

When fitting the anode note the orientation of the anode-flat relative to the gun 
axis - reference the Figure 5-4 showing XR5 Anode Orientation. 

Содержание ESCALAB 250

Страница 1: ...Moving the XR5 Anode 12 3 6 Monochromator Fine Tuning 12 3 6 1 Alignment of the Analysis Centre and Microscope Cross Hairs 12 3 7 T352 NT Computer Controlled Power Supply 14 4 Monochromator Operation 15 4 1 Avantage Data System Monochromator Controls 15 4 1 1 Errors and Warnings 16 4 2 Different XR5 Operating Modes 16 4 3 Switching on the Re circulated Water 17 4 4 Observing the Monochromator Spot...

Страница 2: ...ing the online manual loaded with the software datasystem It does not include detail on the initial installation and setting up of the electron gun or crystals nor any troubleshooting or maintenance which would require the user to directly access high voltage It includes procedures for replacement of certain consumable items such as anodes and filaments which require the system to be vented and su...

Страница 3: ...nterlocks are displayed in the software within the Trips Interlocks display as in GREEN OK or RED FAIL for the state of the interlocks Typical Trips Interlocks displays are shown in Figure 2 1 Occasionally pop up warning messages will appear After taking note of the message select the OK button Go into the details window and look at the Trips Interlocks you will see a red FAIL in the appropriate w...

Страница 4: ... software they include x Temperature in T352 Power Supply rises to unacceptable levels x Current drawn from T352 Power Supply HV greater than 60 mA x Drain from HV through X ray water lines greater than 20 mA Monochromated X Ray Source with XR5 Electron Gun Monochromator and XR5 HA600054 Issue 5 8 3 Description 3 1 Introduction The Monochromated X Ray Source produces X Rays which have well defined...

Страница 5: ...uit uses mains water or a re circulator as its input and then increases the flow through the X Ray source by use of a booster pump The control of the booster pump and of the solenoid valves which switch the water flow between the twin anode if fitted and mono source is by the datasystem via the T352 NT power supply Both the twin anode and mono anode are floating at high voltage and have water flow...

Страница 6: ...e by 0 8 mm per turn The range of motion and the useful anode length are both 25 mm A fraction of a turn for example a half turn will usually be enough to expose a new aluminium film area 3 6 Monochromator Fine Tuning Complete alignment and set up of standard operating conditions will generally be carried out by Thermo Fisher Scientific service engineers and most operators will not need to be conc...

Страница 7: ...ing Ratings Main HT 15kV 60mA Normal operating or 20kV 20mA Source conditioning Monochromator Filament 2 5A Bombard 3000V Cathode 1200V Focus 3500V Table 2 Specification Outputs for the Monochromator Gun Control is entirely from the computer no manual controls are fitted except for the rear panel mains power switch The supply requires five interlock loops Vacuum Water flow Twin anode cover Mono co...

Страница 8: ...the Apply button should then be selected Monochromated X Ray Source with XR5 Electron Gun Monochromator and XR5 HA600054 Issue 5 16 4 1 1 Errors and Warnings As the monochromator is ramping up to the desired operating point the data system will check for any problems and report these as a warning window If an Error does occur the data system will display a warning dialogue and instruct the operato...

Страница 9: ...upplied from the system or from a separate mains circuit in the laboratory If this is not switched on then when an attempt is made to switch on the monochromator the booster pump will run dry be much louder than normal and possibly be damaged The monochromator gun will not turn on as the water flow interlock will have failed 4 4 Observing the Monochromator Spot For fine tuning of the monochromator...

Страница 10: ...nd converge as the sample is raised and lowered 4 Position each spot by moving the dispersive and non dispersive adjusters on the crystal manipulator do NOT adjust the heights of the crystal as this will change the energy of the X Ray spot from each crystal to coincide with the cross hairs on the viewing camera These adjusters are very sensitive so only small adjustments should be made Never adjus...

Страница 11: ...eplacing Anodes In general the anode will need replacing only when all the aluminium coating has been degraded sufficiently to attenuate the X Ray flux below acceptable levels along its entire length If the anode condition requires its replacement the vacuum system will have to be fully shut down and vented to dry nitrogen Figure 5 3 XR5 Anode Assembly Refer to Figure 5 3 XR5 Anode Assembly 1 Unpl...

Страница 12: ... vented to dry nitrogen As a further precaution disconnect the mains supply from the T352 NT X Ray power supply Refer to the Figure 5 5 XR5 Lens and Emitter Assemblies 1 Remove the M8 x 16 hex head bolt clamping the XR5 earth strap 2 Unplug the leads from the XR5 3 Do not unbolt the 70mm FC38 11 pin feedthrough flange This is unnecessary except when replacing the feedthrough 4 Remove all the M8 x ...

Страница 13: ...ges Use a new FC64 copper gasket and make sure that the flange is offered to the gun in the correct orientation The main flange is labelled TOP on its circumference adjacent to the focus connection This should be in the top vertical position when refitted to the gun on the system 22 Check the pin base for filament and interlock continuity and all other pins for electrical isolation 23 Fully tighte...

Страница 14: ...Issue 5 28 5 9 Fault Finding Symptom General Cause Specific Cause How to Rectify How to Fix Mains re circulated water supply switched off Booster pump will make excessive noise Check supply Look for warning messages on datasystem Switch on supply Insufficient water flow Warning message on datasystem Water flow not sufficient to satisfy flow requirement Check inlet and outlet flow Look for warning ...

Страница 15: ...n still runs correctly Loss of control of the gun from the datasystem Gun still running An HT tick has effected communication Reboot the datasystem Try the gun control again Table 4 Fault Finding 5 10 Fuses Information for Service Engineers Within the digital X ray PSU T352 NT there is an 800mA T fuse on the mains input Monochromated X Ray Source with XR5 Electron Gun Monochromator and XR5 HA60005...

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